Tag Archives: gear sprocket

China factory Martin Transmission Conveyor Parts Sprocket Manufacturer Price C45 Carbon Stainless Steel Gear Taper Bore Bush Lock Hub Cast Wheel Idler Plate Wheel

Product Description

SPROCKET 5/8” X 3/8” 10B SERIES SPROCKETS

For Chain Acc.to DIN8187 ISO/R 606
Tooth Radius r3					16.0mm
Radius Width C					1.6mm
Tooth Width b1					9.0mm
Tooth Width B1					9.1mm
Tooth Width B2					25.5mm
Tooth Width B3					42.1mm
10B SERIES ROLLER CHAINS
Pitch					15.875 mm
Internal Width					9.65 mm
Roller Diameter					10.16 mm

Z	de	dp	SIMPLEX			DUPLEX			TRIPLEX
Z	de	dp	dm	D1	A	dm	D2	A	dm	D3	A
8	47.0	41.48	25	10	25	25	12	40	25	12	55
9	52.6	46.42	30	10	25	30	12	40	30	12	55
10	57.5	51.37	35	10	25	35	12	40	35	12	55
11	63.0	56.34	37	12	30	39	14	40	39	16	55
12	68.0	61.34	42	12	30	44	14	40	44	16	55
13	73.0	66.32	47	12	30	49	14	40	49	16	55
14	78.0	71.34	52	12	30	54	14	40	54	16	55
15	83.0	76.36	57	12	30	59	14	40	59	16	55
16	88.0	81.37	60	12	30	64	16	45	64	16	60
17	93.0	86.39	60	12	30	69	16	45	69	16	60
18	98.3	91.42	70	14	30	74	16	45	74	16	60
19	103.3	96.45	70	14	30	79	16	45	79	16	60
20	108.4	101.49	75	14	30	84	16	45	84	16	60
21	113.4	106.52	75	16	30	85	16	45	85	20	60
22	118.0	111.55	80	16	30	90	16	45	90	20	60
23	123.5	116.58	80	16	30	95	16	45	95	20	60
24	128.3	121.62	80	16	30	100	16	45	100	20	60
25	134.0	126.66	80	16	30	105	16	45	105	20	60
26	139.0	131.70	85	20	35	110	20	45	110	20	60
27	144.0	136.75	85	20	35	110	20	45	110	20	60
28	148.7	141.78	90	20	35	115	20	45	115	20	60
29	153.8	146.83	90	20	35	115	20	45	115	20	60
30	158.8	151.87	90	20	35	120	20	45	120	20	60
31	163.9	156.92	95	20	35	120	20	45	120	20	60
32	168.9	161.95	95	20	35	120	20	45	120	20	60
33	174.5	167.00	95	20	35	120	20	45	120	20	60
34	179.0	172.05	95	20	35	120	20	45	120	20	60
35	184.1	177.10	95	20	35	120	20	45	120	20	60
36	189.1	182.15	100	20	35	120	20	45	120	25	60
37	194.2	187.20	100	20	35	120	20	45	120	25	60
38	199.2	192.24	100	20	35	120	20	45	120	25	60
39	204.2	197.29	100	20	35	120	20	45	120	25	60
40	209.3	202.34	100	20	35	120	20	45	120	25	60
41	214.8	207.38	*100	20	40	120	20	50	*130	25	60
42	2,199	212.43	*100	20	40	120	20	50	*130	25	60
43	224.9	217.48	*100	20	40	120	20	50	*130	25	60
44	230.0	222.53	*100	20	40	120	20	50	*130	25	60
45	235.0	227.58	*100	20	40	*120	20	50	*130	25	60
46	240.1	232.63	*100	20	40	*120	20	50	*130	25	60
47	245.1	237.68	*100	20	40	*120	20	50	*130	25	60
48	250.2	242.73	*100	20	40	*120	20	50	*130	25	60
49	255.2	247.78	*100	20	40	*120	20	50	*130	25	60
50	260.3	252.82	*100	20	40	*120	20	50	*130	25	60
51	265.3	257.87	*100	20	40	*120	20	50	*130	25	60
52	270.4	262.92	*100	20	40	*120	20	50	*130	25	60
53	275.4	267.97	*100	20	40	*120	20	50	*130	25	60
54	280.5	273.03	*100	20	40	*120	20	50	*130	25	60
55	285.5	278.08	*100	20	40	*120	20	50	*130	25	60
56	290.6	283.13	*100	20	40	*120	20	50	*130	25	60
57	296.0	288.18	*100	20	40	*120	20	50	*130	25	60
58	300.7	293.23	*100	20	43	*120	20	57	*130	25	64
59	305.7	298.28	*100	20	43	*120	20	57	*130	25	64
60	310.8	303.33	*100	20	43	*120	20	57	*130	25	64
62	321.4	313.43	*100	20	43	*120	20	57	*130	25	64
64	331.5	323.53	*100	20	43	*120	20	57	*130	25	67
65	336.5	328.58	*100	20	43	*120	20	57	*130	25	67
66	341.6	333.64	*100	20	43	*120	20	57	*130	25	67
68	351.7	343.74	*100	20	43	*120	20	57	*130	25	67
70	361.8	353.84	*100	20	43	*120	20	57	*130	25	67
72	371.9	363.94	*100	20	43	*120	20	57	*130	25	67
75	387.1	379.10	*100	20	43	*120	20	57	*130	25	67
76	392.1	384.15	*100	20	43	*120	20	57	*130	25	67
78	402.2	394.25	*100	20	43	*120	20	57	*130	25	67
80	412.3	404.36	*100	20	43	*130	20	57	*130	25	67
85	437.6	429.62	*100	20	50	*130	20	58	*130	25	67
90	462.8	454.88	*100	20	50	*130	20	58	*130	25	67
95	488.5	480.14	*100	20	50	*130	20	58	*130	25	67
100	513.4	505.40	*100	20	50	*130	20	58	*130	25	67
110	563.9	555.92	*100	20	50	*130	20	58	*130	25	67
114	584.1	576.13	*100	20	50	*130	20	58	*130	25	67
120	614.4	606.45	*100	20	50	*130	20	58	*130	25	67
125	639.7	631.51	*100	20	50	*130	20	58	*130	25	67

Notice: *welding hub

BASIC INFO.

Product name	DIN ISO Standard Sprocket for Roller Chain
Materials Available	1. Stainless Steel: SS304, SS316, etc
	2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
	3. OEM according to your request
Surface Treatment	Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic	Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion	ISO DIN ANSI & Customer Drawings
Size	Customer Drawings & ISO standard
Application	Industrial transmission equipment
Package	Wooden Case / Container and pallet, or made-to-order
Certificate	ISO9001: 2008
Advantage	Quality first, Service first, Competitive price, Fast delivery
Delivery Time	20 days for samples. 45 days for official order.

INSTALLATION AND USING

The chain spoket, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.

NOTICE

When fitting new chainwheels it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.

It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.

During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.

FOR CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references^[8]^[9]^[10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

Size	Pitch	Maximum Roller Diameter	Minimum Ultimate Tensile Strength	Measuring Load
ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
25	0.250 in (6.35 mm)	0.130 in (3.30 mm)	780 lb (350 kg)	18 lb (8.2 kg)
35	0.375 in (9.53 mm)	0.200 in (5.08 mm)	1,760 lb (800 kg)	18 lb (8.2 kg)
41	0.500 in (12.70 mm)	0.306 in (7.77 mm)	1,500 lb (680 kg)	18 lb (8.2 kg)
40	0.500 in (12.70 mm)	0.312 in (7.92 mm)	3,125 lb (1,417 kg)	31 lb (14 kg)
50	0.625 in (15.88 mm)	0.400 in (10.16 mm)	4,880 lb (2,210 kg)	49 lb (22 kg)
60	0.750 in (19.05 mm)	0.469 in (11.91 mm)	7,030 lb (3,190 kg)	70 lb (32 kg)
80	1.000 in (25.40 mm)	0.625 in (15.88 mm)	12,500 lb (5,700 kg)	125 lb (57 kg)
100	1.250 in (31.75 mm)	0.750 in (19.05 mm)	19,531 lb (8,859 kg)	195 lb (88 kg)
120	1.500 in (38.10 mm)	0.875 in (22.23 mm)	28,125 lb (12,757 kg)	281 lb (127 kg)
140	1.750 in (44.45 mm)	1.000 in (25.40 mm)	38,280 lb (17,360 kg)	383 lb (174 kg)
160	2.000 in (50.80 mm)	1.125 in (28.58 mm)	50,000 lb (23,000 kg)	500 lb (230 kg)
180	2.250 in (57.15 mm)	1.460 in (37.08 mm)	63,280 lb (28,700 kg)	633 lb (287 kg)
200	2.500 in (63.50 mm)	1.562 in (39.67 mm)	78,175 lb (35,460 kg)	781 lb (354 kg)
240	3.000 in (76.20 mm)	1.875 in (47.63 mm)	112,500 lb (51,000 kg)	1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches)	Pitch expressed in eighths	ANSI standard chain number	Width (inches)
¹⁄₄	²⁄₈	25	¹⁄₈
³⁄₈	³⁄₈	35	³⁄₁₆
¹⁄₂	⁴⁄₈	41	¹⁄₄
¹⁄₂	⁴⁄₈	40	⁵⁄₁₆
⁵⁄₈	⁵⁄₈	50	³⁄₈
³⁄₄	⁶⁄₈	60	¹⁄₂
1	⁸⁄₈	80	⁵⁄₈

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

WHY CHOOSE US

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System

The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Nonstandard
Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Mining Machinery, Sugar Machinery
Hardness:	Hardened Tooth Surface

Samples:	US$ 0/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:

1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.

wheel sprocket

Temperature Limits for wheel sprocket System’s Operation

The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.

Here are some common materials used in wheel sprocket systems and their general temperature limits:

Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.

It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.

When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.

wheel sprocket

Advantages of Using a wheel sprocket Configuration

Using a wheel sprocket configuration for power transmission offers several advantages over other methods. Here are some key benefits:

1. Efficient Power Transmission:

The wheel sprocket assembly provide a highly efficient method of transmitting power between shafts with minimal energy loss. The teeth of the sprocket mesh with the links of the chain or the teeth of another sprocket, ensuring a positive engagement that reduces slippage and maximizes power transfer.

2. Versatility:

Wheels and sprockets are available in various sizes, configurations, and materials, making them highly versatile components for different applications. They can accommodate a wide range of speed and torque requirements, making them suitable for various mechanical systems.

3. Compact Design:

The compact design of wheel sprocket assemblies allows for space-saving installations in machinery. The concentric arrangement of the components minimizes the overall footprint, making it ideal for applications with limited space.

4. Precise Speed Control:

By selecting sprockets with different numbers of teeth, the gear ratio can be easily adjusted to achieve precise speed control in the driven shaft. This level of control is essential for many applications, such as conveyor systems, where different speeds are required for different processes.

5. High Torque Capacity:

wheel sprocket systems can handle high torque loads, making them suitable for heavy-duty applications. This high torque capacity is especially beneficial in industrial settings where large loads need to be moved or lifted.

6. Smooth and Quiet Operation:

When properly lubricated and maintained, the interaction between the sprocket and the chain or other sprockets results in smooth and quiet operation. This makes wheel sprocket systems preferable in applications where noise reduction is important.

7. Easy Installation and Maintenance:

Installing a wheel sprocket assembly is relatively straightforward, and they require minimal maintenance when used correctly. Periodic lubrication and tension adjustments are typically all that is needed to keep the system running smoothly.

8. Suitable for High-Speed Applications:

wheel sprocket configurations are well-suited for high-speed applications where belts or gears may not be as practical due to limitations in speed capabilities.

In summary, the wheel sprocket configuration offers efficient power transmission, versatility, compactness, precise speed control, high torque capacity, smooth operation, and ease of installation and maintenance. These advantages make it a popular choice in a wide range of mechanical systems and industrial applications.

China factory Martin Transmission Conveyor Parts Sprocket Manufacturer Price C45 Carbon Stainless Steel Gear Taper Bore Bush Lock Hub Cast Wheel Idler Plate Wheel
editor by Dream 2024-05-06

China best Conveyor Chain Gear Chain Wheel Stainless Steel Roller Chain and Sprocket

Product Description

Conveyor Chain Gear Chain Wheel Stainless Steel Roller Chain and Sprocket
Product Description
Hyton provides one-stop solution service for your metallurgical equipment spare parts, currently we produce rolling mill rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.Gear rack is a rotating machine part with cut teeth, or cogs, which mesh with another toothed part in order to transmit torque. It includes spur gear, helical gear, skew gear, bevel gear, spiral bevel gear and so on. It is widely used for all kinds of machinery equipment.

Product Name	Gear Racks
Material	C45, 40Cr, 20CrMnTi, 42CrMo, Copper, Stainless steel
Tolerance	0.001mm – 0.01mm – 0.1mm
Tooth Hardness	50-60 HRC
Length	Customized
Processing	Forging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment
Inspection	Material Report, Dimensions Checking Report, Hardness Report
Payment	L/C, Western Union, D/P, D/A, T/T, MoneyGram
Lead Time	4 weeks

Company Profile
HangZhou CZPT Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the wear-resistant casting of large engineering machinery and the forging of large equipment parts located in the New Material Industrial Park, Xihu (West Lake) Dis. High-Tech Zone, HangZhou City, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With 3 gas trolley heat treatment CZPT and pusher-type CZPT full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings and metallurgical equipment forging parts.

Manufacturing Technique

Packing and Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. After goods well packaged, we need only 1 day ship goods to ZheJiang port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.

Our Advantages
1)Your inquiry related to our product & price will be rapidly.
2) Well trained & experienced staff are to answer all your inquiries in English of course.
3) Your business relationship with us will be confidential to any third party.
4) One stop purchase service: extensive rang of products for qualified offering.
5) We response to client’s inquiry within 12 hours.

FAQ
1.Q: What kind of products do you make?
A: We specialize in metallurgical equipment casting and forging parts, such as forging rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.

2.Q: What kind of material do you offer?
A: High manganese steel, high chrome iron, alloy steel, low carbon steel, medium carbon steel, Stainless Steel and etc.

3.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.

4.Q: How to test your quality?
A: We will show you material inspection and measurement inspection after fininsh the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Machinery
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Cut Gear
Toothed Portion Shape:	Spur Gear
Material:	Stainless Steel
Type:	Non-Circular Gear

wheel sprocket

Ensuring Proper Alignment between a Wheel and its Corresponding Sprocket

Proper alignment between a wheel and its corresponding sprocket is crucial for the smooth and efficient operation of the wheel sprocket system. Misalignment can lead to increased wear, noise, and reduced performance. Here are some steps to ensure proper alignment:

Use Precision Components: Ensure that both the wheel sprocket are high-quality, precision-manufactured components that meet the required specifications. Using well-machined components will aid in achieving better alignment.
Check Axle Alignment: Make sure the axle or shaft on which the wheel sprocket are mounted is straight and properly aligned. Any misalignment in the axle can lead to misalignment of the wheel sprocket.
Proper Mounting: Ensure that the wheel sprocket are securely and correctly mounted on the axle or shaft. Use appropriate fasteners and tightening techniques to prevent any movement or shifting during operation.
Check for Parallelism: The axes of the wheel sprocket should be parallel to each other. Measure the distance between the axes at multiple points to verify parallel alignment.
Use Alignment Tools: Alignment tools, such as laser alignment systems, can be employed to accurately align the wheel sprocket. These tools can help identify and correct misalignments effectively.
Check Tension and Tensioner Alignment: If a tensioner is used in the system, ensure that it is properly aligned and applying the right tension to the chain or belt. Incorrect tension can cause misalignment.
Regular Maintenance: Implement a regular maintenance schedule to check and adjust alignment as needed. Regular inspections can help identify and address alignment issues before they cause significant problems.
Monitor Performance: Keep an eye on the performance of the wheel sprocket system. Unusual noises, vibrations, or signs of wear can indicate misalignment and should be investigated promptly.

Proper alignment is essential for the long-term performance and reliability of the wheel sprocket system. By following these steps and conducting regular maintenance, you can ensure that the wheel sprocket work together harmoniously, providing efficient power transmission and minimizing wear and tear.

wheel sprocket

Temperature Limits for wheel sprocket System’s Operation

Here are some common materials used in wheel sprocket systems and their general temperature limits:

Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.

wheel sprocket

Common Applications of Wheels and Sprockets in Machinery

Wheels and sprockets are crucial components used in various machinery and mechanical systems for power transmission, motion control, and mechanical advantage. Some common applications include:

1. Vehicles:

Wheels and sprockets are extensively used in vehicles, including automobiles, motorcycles, bicycles, and even heavy-duty trucks and construction equipment. Sprockets and chains are commonly found in motorcycles and bicycles for power transmission from the engine or pedals to the wheels.

2. Industrial Machinery:

In industrial settings, wheels and sprockets play a vital role in conveyor systems, where they are used to move materials or products along a production line. Sprockets are also employed in various machinery to transfer rotational motion and power between components.

3. Agricultural Equipment:

Agricultural machinery often relies on wheels and sprockets for functions such as driving tractors, operating harvesting equipment, and propelling irrigation systems.

4. Robotics:

Wheels and sprockets are commonly used in robotic systems to provide mobility and movement capabilities. Sprockets and chains or belts are used in robotic arms and joints to facilitate precise and controlled motion.

5. Material Handling:

Conveyor systems in warehouses and distribution centers utilize wheels and sprockets to move packages, products, and materials efficiently. The sprockets engage with conveyor chains to create a continuous loop for material transport.

6. Mining and Construction:

In heavy industries like mining and construction, large machinery such as excavators, bulldozers, and cranes utilize wheels and sprockets for propulsion and movement. Tracks with sprockets are commonly used in these applications for enhanced traction and stability.

7. Factory Automation:

In automated manufacturing processes, wheels and sprockets are employed in robotic arms and assembly line systems to control movement and manipulate objects with precision.

8. Renewable Energy:

In wind turbines, wheels and sprockets are used to convert the rotational motion of the blades into electrical energy by driving the generator.

These are just a few examples of the diverse applications of wheels and sprockets in machinery and mechanical systems. Their versatility, efficiency, and ability to provide mechanical advantage make them essential components in various industries.

China best Conveyor Chain Gear Chain Wheel Stainless Steel Roller Chain and Sprocket
editor by Dream 2024-05-02

China best Worm Spur Spiral Bevel Helical Gear Pinion Rack Drive Roller Conveyor Chain Sprocket Wheel Taper Lock Bush Idler V Belt Sheave Steel Timing Pulley Coupling

Product Description

Worm Spur Spiral Bevel Helical Gear Pinion Rack Drive Roller Conveyor Chain Sprocket Wheel Taper Lock Bush Idler V Belt Sheave Steel Timing Pulley Coupling

Customization process :

1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2. Quote: We will give you the best price within 24 hours
3 .Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
4 .Processing and customization: Short delivery time

Sprockets:

European standard sprockets
DIN stock bore sprockets & plateheels	03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3
DIN stock bore sprockets & plateheels	03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3
DIN finished bore sprockets	06B-1 08B-1 10B-1 12B-1 16B-1 20B-1
stainless steel sprockets	06B-1 08B-1 10B-1 12B-1 16B-1
taper bore sprockets	3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″
cast iron sprockets	06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
platewheels for conveyor chain	20×16mm 30×17.02mm P50 P75 P100
table top wheels	P38.1
idler sprockets with ball bearing	8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″
double simplex sprockets	06B-1 08B-1 10B-1 12B-1 16B-1
American standard sprockets
ASA stock bore sprockets	-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200 200-2 240
finished bore sprockets
stainless steel sprockets	60
double single sprockets&single type Csprockets
taper bore sprockets	35 35-2 -2 50 50-2 60 60-2 80 80-2
double pitch sprockets	2040/2042 2050/2052 2060/2062 2080/2082
sprockets with split taper bushings	40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2
sprockets with QD bushings	35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3
Japan standard sprockets
JIS stock sprockets	140 160
finished bore sprockets	FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B
double single sprockets	40SD 50SD 60SD 80SD 100SD
double pitch sprockets
speed-ratio sprockets	C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12
idler sprockets	35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H
table top sprockets	P38.1

Chains:

Gears:

Pulley:

European Standard V-belt Pulley

SPA CZPT SPC SPZ pulley

American Standard V-belt Pulley

AK/AKH series sheaves
BK/BKH series sheaves
TA/TB/TC series sheaves
B/C/D series
3V/5V/8V series

Timing pulley:
The timing pulley can be customized according to your requirements or drawings
Coupling:

Our Factory

If you need to customize transmission products,
please click here to contact us!

Company Information:

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Cut Gear
Toothed Portion Shape:	Worm/Spur/Helical/Bevel
Material:	Custom Made

Samples:	US$ 9999/Piece 1 Piece(Min.Order) \| Request Sample

wheel sprocket

How to Identify and Troubleshoot Common Issues with Wheels and Sprockets

Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:

Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.

By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.

wheel sprocket

Choosing the Right Material for a Sprocket to Ensure Longevity

Choosing the right material for a sprocket is crucial to ensure its longevity and reliable performance in a given application. The material selection depends on various factors such as load, speed, operating environment, and budget. Here are some common materials used for sprockets and their considerations:

Steel: Steel sprockets are widely used in a wide range of applications due to their excellent strength, durability, and wear resistance. They are suitable for heavy-duty and high-speed operations. Different grades of steel, such as carbon steel or alloy steel, offer varying levels of hardness and strength.
Stainless Steel: Stainless steel sprockets are preferred when corrosion resistance is essential, making them suitable for applications where the sprocket is exposed to moisture, chemicals, or outdoor elements. They are commonly used in food processing, pharmaceutical, and marine industries.
Cast Iron: Cast iron sprockets offer good wear resistance and are often used in low to medium-speed applications. They are cost-effective and provide excellent performance in less demanding conditions.
Plastics: Plastic sprockets are lightweight and corrosion-resistant. They are commonly used in applications where low noise, self-lubrication, and resistance to chemicals or moisture are required. However, they have limited load-carrying capacity and may not be suitable for heavy-duty applications.
Aluminum: Aluminum sprockets are lightweight and commonly used in applications where weight reduction is critical, such as aerospace and certain machinery. However, they are not as durable as steel sprockets and are not suitable for high loads or harsh environments.

When choosing the right material for a sprocket, consider the following:

Load Capacity: Select a material that can handle the expected loads in the application without deforming or wearing excessively.
Speed: Higher speeds may require materials with better heat dissipation and wear resistance.
Environment: Consider factors such as moisture, chemicals, temperature, and outdoor exposure. Choose a material with suitable corrosion resistance and resilience to environmental conditions.
Maintenance: Some materials may require more frequent maintenance or lubrication to ensure longevity.
Cost: Balance the material’s performance with the budget constraints of the project.

It’s essential to consult with sprocket manufacturers or material experts to determine the most appropriate material for your specific application. They can provide valuable insights and recommendations based on your requirements, helping to ensure the longevity and optimal performance of the sprocket in your machinery or equipment.

wheel sprocket

Common Applications of Wheels and Sprockets in Machinery

Wheels and sprockets are crucial components used in various machinery and mechanical systems for power transmission, motion control, and mechanical advantage. Some common applications include:

1. Vehicles:

2. Industrial Machinery:

3. Agricultural Equipment:

Agricultural machinery often relies on wheels and sprockets for functions such as driving tractors, operating harvesting equipment, and propelling irrigation systems.

4. Robotics:

5. Material Handling:

6. Mining and Construction:

7. Factory Automation:

In automated manufacturing processes, wheels and sprockets are employed in robotic arms and assembly line systems to control movement and manipulate objects with precision.

8. Renewable Energy:

In wind turbines, wheels and sprockets are used to convert the rotational motion of the blades into electrical energy by driving the generator.

China best Worm Spur Spiral Bevel Helical Gear Pinion Rack Drive Roller Conveyor Chain Sprocket Wheel Taper Lock Bush Idler V Belt Sheave Steel Timing Pulley Coupling
editor by Dream 2024-04-26

China Hot selling Agricultural Machinery Spur Gear Industrial Transmission Parts Sprocket Wheel Chains and Sprockets Factory

Product Description

ZHangZhoug CZPT Machinery Co., Ltd
(DIN/ANSI/JIS Standard or made to drawing)
Product Description:

Detailed Photos:

Company Profile:

ZHangZhoug CZPT Machinery Co., Ltd. Is the vice chairman of chain Transmission Branch of China Machinery General parts Industry Association and a member of China chain Transmission Standardization Technical Committee.

Founded in 1954, mainly engaged in sprocket, gear, timing belt pulley, coupling production and sales, It is a large sprocket manufacturing enterprise in China, and it is also 1 of the largest standard sprocket manufacturers in the world at present. The product structure of the company has been developed from the single pattern of standard sprocket to non-standard transmission parts. Products are mainly sold in North America, South America, Europe, Africa and Japan, South Korea, the Middle East, Russia and Southeast Asia and other countries and regions, sales network all over the world.

The company has passed ISO 9002 quality assurance system certification for the first time in 1999, ISO9001: 2000 quality management system certification in 2003, ISO/TS16949 quality management system certification for the first time in 2009, ISO14001: 2004 environmental management system certification for the first time in 2571, ISO14001: 2015 environmental management system certification for 2017, and ISO9001: 2015 and IATF16949: 2016 quality management system certification for 2018. It lays a CZPT foundation for perfecting the internal management of the enterprise and opening up the external market.

The company adheres to the business philosophy of “Quality is life, technology is physique, delivery is moral, quantity is credit, service is kindred, cost is lifetime”, implementing “innovation-driven, twinning integration” upgrading strategy, promoting chain transmission products to excellence, and making every effort to create “harmonious cenfit, good quality cenfit, hundred years of cenfit”

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Motor, Machinery, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Rolling Gear
Toothed Portion Shape:	Spur Gear
Material:	C45

Customization:	Available \| Customized Request

wheel sprocket

Factors Affecting the Efficiency of a wheel sprocket Setup

Several factors can influence the efficiency of a wheel sprocket system in power transmission and motion control applications. These factors should be carefully considered and optimized to ensure the system’s overall effectiveness and performance:

1. Friction: Friction between the wheel, sprocket, and the chain or belt can lead to energy losses. Using high-quality materials and lubrication can help reduce friction and improve efficiency.
2. Alignment: Proper alignment between the wheel and the sprocket is critical. Misalignment can cause increased wear, noise, and reduced efficiency. Regular maintenance and alignment checks are essential.
3. Tension: The correct tension in the chain or belt is crucial for efficient power transmission. Too loose or too tight tension can lead to performance issues and premature wear.
4. Material and Design: The choice of materials for the wheel sprocket, as well as their design, can impact efficiency. High-quality materials and well-engineered components reduce wear and improve overall system performance.
5. Load Distribution: Uneven load distribution across the wheel sprocket can lead to localized wear and decreased efficiency. Ensuring proper load distribution helps maintain uniform wear and power transmission.
6. Environmental Factors: Harsh environmental conditions, such as dust, moisture, and extreme temperatures, can affect the efficiency of the system. Choosing suitable materials and implementing protective measures can mitigate these effects.
7. Maintenance: Regular maintenance, including lubrication, inspection, and timely replacement of worn components, is vital for the long-term efficiency of the system.
8. Speed and Torque: The operating speed and torque requirements of the application should be considered when selecting the appropriate wheel sprocket size and specifications.
9. Chain or Belt Type: Different types of chains or belts, such as roller chains, silent chains, or toothed belts, have varying efficiencies. Choosing the right type for the specific application is crucial.
10. System Integration: The wheel sprocket system should be integrated correctly with other components in the machinery to ensure smooth operation and minimal energy losses.

By carefully considering and optimizing these factors, it is possible to improve the efficiency of the wheel sprocket system, leading to reduced energy consumption, less wear and tear, and overall better performance.

wheel sprocket

Special Considerations for Using a wheel sprocket System in Off-Road Vehicles

Off-road vehicles operate in rugged and challenging environments, which can put additional stress on the wheel sprocket system. Here are some special considerations to keep in mind when using a wheel sprocket system in off-road vehicles:

Material Selection: Choose high-quality materials for the wheel sprocket that can withstand rough terrains, impacts, and exposure to elements. Materials like hardened steel or alloys with good impact resistance are commonly used.
Sealing and Protection: Ensure that the wheel bearings and sprocket teeth are adequately sealed to prevent dirt, mud, water, and other debris from entering. Proper sealing helps to maintain smooth operation and prolong the lifespan of components.
Reinforcement: Consider reinforcing the wheel sprocket assembly if the vehicle will encounter heavy loads or extreme conditions. Reinforcements can add strength and durability to handle challenging off-road conditions.
Lubrication: Use a high-quality lubricant suitable for off-road conditions. Frequent lubrication is crucial to reduce friction, prevent corrosion, and protect components from wear and tear.
Regular Inspection: Off-road vehicles experience higher vibrations and shocks, leading to accelerated wear. Perform regular inspections to detect any signs of damage, misalignment, or wear. Address issues promptly to avoid further problems.
Shock Absorption: Consider incorporating shock-absorbing features or suspension systems to mitigate the impact on the wheel sprocket system during off-road driving. This helps to protect the components and improve overall vehicle performance.
Environmental Considerations: Off-road environments often expose the wheel sprocket system to dirt, sand, water, and other harsh elements. Choose coatings or treatments that offer corrosion resistance to protect against environmental damage.
Weight Consideration: Off-road vehicles may need to be lightweight to navigate difficult terrains effectively. Ensure the wheel sprocket components strike a balance between durability and weight to optimize vehicle performance.
Service and Maintenance: Establish a regular maintenance schedule and perform necessary servicing after each off-road trip. Cleaning, inspection, and replacement of worn parts are vital to ensure the system’s reliability.

By taking these special considerations into account, the wheel sprocket system in off-road vehicles can withstand the demands of rough terrains and provide reliable performance in challenging environments.

wheel sprocket

Can a wheel sprocket System be Used in Bicycles and Other Vehicles?

Yes, a wheel sprocket system is commonly used in bicycles and various other vehicles. In bicycles, the wheel sprocket system is a fundamental part of the drivetrain, which transfers power from the rider’s legs to the wheels, propelling the bicycle forward.

The typical bicycle drivetrain consists of a chain, front sprockets (chainrings), rear sprockets (cassette), and the bicycle’s wheels. When the rider pedals the bicycle, the chain engages with the sprockets, and as a result, the rotational motion from the pedaling is transferred to the rear wheel.

The selection of sprocket sizes (number of teeth on chainrings and cassette) can affect the gear ratio, allowing cyclists to adjust their pedaling effort and speed to suit different terrains and riding conditions. Smaller sprockets provide easier pedaling for climbing steep hills, while larger sprockets offer higher speeds on flat or downhill sections.

Beyond bicycles, the wheel sprocket system is widely used in various other vehicles and machinery to transmit power and control speed. It can be found in motorcycles, mopeds, electric scooters, and even some small electric vehicles. Additionally, the wheel sprocket system is prevalent in industrial machinery, where precise speed control and torque transmission are essential.

The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.

China Hot selling Agricultural Machinery Spur Gear Industrial Transmission Parts Sprocket Wheel Chains and Sprockets Factory
editor by Dream 2024-04-22

China Best Sales Motorcycle Sprocket Chain Gear Kit Wheel Set for YAMAHA/Suzuki/Bajaj Motorcycles

Product Description

1,Durable and high Quality.
2,Nice-looking packing.
3,Prompt delivery.
4,Wide range of parts for more models available.
5,OEM production welcome
6,Most competitive wholesale prices.
7. One stop buying service provided.

We supply wide rang of sprockets and chain kit for motorcycles from 50cc to 250cc including cubs,moped,off road etc. For more infomation,welcome to contact us.

Our company is located in HangZhou and specialized in manufacturing and trading of moto parts and accessories.We could supply the parts for the popular Japanese brand,Chinese brands and Indian brand motorcycles.
With an experienced and professional team, we have exported our products to many countries and regions all over the world, especially Latin America,Middle East,East Europe and Africa.Our products enjoy a good reputation among our customers. We welcome customers, business associations and friends from all parts of the world to contact us and seek cooperation for mutual benefits.

FAQ:
1. Why choose us?
We are professional in the moto parts business in China mianland. We are confident that with our experience,quality,service can give our customers complete satisfaction.

2. MOQ:
It is between 100 or 200pcs or sets,it depends on the parts. For some parts,200pcs is a start,for some big parts,for 50pcs,there is no problem.

3.Mode of Delilivery
it could be by air,by sea (LCL,FCL) or by express (DHL/UPS/TNT/FEDEX).
we can delivery it according to your option.

4. Delivery time:
We could make delivery within 15 or 20 days after your deposit payment. Also it depends on what kind of parts you buy. For some parts,if we have stock,it will be very quick,one week will be ok.

5. Payment:
we accept T/T payment,L/C and Western union. Actually,we use T/T more,namely by 30% deposit,balance could be paid before or after loading.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	We Offer Warranty for Our Products
Warranty:	10000km
Type:	Sprocket

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

wheel sprocket System in Heavy Machinery and Industrial Equipment

Yes, a wheel sprocket system is commonly used in heavy machinery and industrial equipment for power transmission and motion control. The wheel sprocket configuration is a versatile and efficient method of transmitting rotational force between two shafts.

In heavy machinery and industrial equipment, the wheel is typically attached to one shaft, while the sprocket is mounted on another shaft. A chain or a toothed belt is wrapped around the wheel sprocket, connecting them. When the wheel is rotated, the chain or belt engages with the sprocket, causing the sprocket and the connected shaft to rotate as well. This mechanism allows the transfer of power from one shaft to the other, enabling various components and parts of the machinery to function.

Common applications of the wheel sprocket system in heavy machinery include:

Construction Machinery: Wheel loaders, excavators, cranes, and other construction equipment often use wheel sprocket systems for efficient power transmission in various moving parts.
Material Handling Equipment: Forklifts, conveyor systems, and other material handling equipment utilize wheel sprocket configurations to move goods and materials smoothly and reliably.
Mining Equipment: Mining machinery, such as drilling rigs and conveyors, often incorporate wheel sprocket assemblies for power transmission in challenging environments.
Agricultural Machinery: Tractors, combines, and other agricultural equipment use wheel sprocket systems to drive various components like wheels and harvesting mechanisms.
Industrial Robotics: Robots and automated systems in manufacturing often utilize wheel sprocket setups for precise motion control and efficient power transmission.

One of the key advantages of the wheel sprocket system is its ability to handle heavy loads and transmit power over long distances. It is a reliable and cost-effective method of power transmission in various industrial settings. However, proper maintenance and alignment are crucial to ensuring the system’s optimal performance and longevity.

Overall, the wheel sprocket system is a widely used and effective power transmission solution in heavy machinery and industrial equipment, offering versatility and efficiency in a range of applications.

wheel sprocket

Special Considerations for Using a wheel sprocket System in Off-Road Vehicles

Material Selection: Choose high-quality materials for the wheel sprocket that can withstand rough terrains, impacts, and exposure to elements. Materials like hardened steel or alloys with good impact resistance are commonly used.
Sealing and Protection: Ensure that the wheel bearings and sprocket teeth are adequately sealed to prevent dirt, mud, water, and other debris from entering. Proper sealing helps to maintain smooth operation and prolong the lifespan of components.
Reinforcement: Consider reinforcing the wheel sprocket assembly if the vehicle will encounter heavy loads or extreme conditions. Reinforcements can add strength and durability to handle challenging off-road conditions.
Lubrication: Use a high-quality lubricant suitable for off-road conditions. Frequent lubrication is crucial to reduce friction, prevent corrosion, and protect components from wear and tear.
Regular Inspection: Off-road vehicles experience higher vibrations and shocks, leading to accelerated wear. Perform regular inspections to detect any signs of damage, misalignment, or wear. Address issues promptly to avoid further problems.
Shock Absorption: Consider incorporating shock-absorbing features or suspension systems to mitigate the impact on the wheel sprocket system during off-road driving. This helps to protect the components and improve overall vehicle performance.
Environmental Considerations: Off-road environments often expose the wheel sprocket system to dirt, sand, water, and other harsh elements. Choose coatings or treatments that offer corrosion resistance to protect against environmental damage.
Weight Consideration: Off-road vehicles may need to be lightweight to navigate difficult terrains effectively. Ensure the wheel sprocket components strike a balance between durability and weight to optimize vehicle performance.
Service and Maintenance: Establish a regular maintenance schedule and perform necessary servicing after each off-road trip. Cleaning, inspection, and replacement of worn parts are vital to ensure the system’s reliability.

wheel sprocket

Common Applications of Wheels and Sprockets in Machinery

Wheels and sprockets are crucial components used in various machinery and mechanical systems for power transmission, motion control, and mechanical advantage. Some common applications include:

1. Vehicles:

2. Industrial Machinery:

3. Agricultural Equipment:

Agricultural machinery often relies on wheels and sprockets for functions such as driving tractors, operating harvesting equipment, and propelling irrigation systems.

4. Robotics:

5. Material Handling:

6. Mining and Construction:

7. Factory Automation:

In automated manufacturing processes, wheels and sprockets are employed in robotic arms and assembly line systems to control movement and manipulate objects with precision.

8. Renewable Energy:

In wind turbines, wheels and sprockets are used to convert the rotational motion of the blades into electrical energy by driving the generator.

China Best Sales Motorcycle Sprocket Chain Gear Kit Wheel Set for YAMAHA/Suzuki/Bajaj Motorcycles
editor by Dream 2024-04-17

China best Excavator Undercarriage D375 Bulldozers 141-27-32411 Teeth Rim Wheel Gear Segment Sprocket D60

Product Description

1. Description:

Part No.:	141-27-32411
Machine No.:	D60 SPROCKET segment
Description:	Sprocket
Logo:	Beneparts
Surface Hardness	52 ~ 58
Color:	Yellow or others
Production Method:	Casting / Forging
Material:	40Mn

2. Our products range

3. Our production line:

4.Popular items blow for reference:

Brand	Model
Brand	Track Roller, Top Roller, Sprocket, Idler, Track Link, Track Shoes
	PC18-2	PC20-5/7	PC30-5/6/7/8	PC40-5/6/7
	PC50/PC55	PC60-5/6/7	PC100-5/6/7	PC120-5-6-7
	PC200-3/5/6/7/8	PC220-3/5/6/7/8	PC200LC-3/5/6/7/8	PC220-3/5/6/7/8
	PC300-5-6-7	PC300LC-/5-6-7	PC350-5/6/7	PC350LC-5/6/7
	PC360-5/6/7	PC360LC-5/6/7	PC400-1/3/5/6/7	PC400LC-1/3/5/6/7
	PC450-5/6/7	PC450LC-5/6/7	PC600	PC800

	EX30	EX40	EX55	EX60-2/3/5
	EX70	EX100-1/3/5/	EX120-1/3/5	EX150
	EX200-1/2/3/5	EX200LC-1/2/3/5	EX220-1/2/3/5	EX220LC-1/2/3/5
	EX270-1/2/5	EX270LC-1/2/5	EX300-1/2/3/5	EX300LC-1/2/3/5
	EX330	EX330LC	EX400-1/2/3/5	EX400LC-1/2/3/5
	EX450-1/2/3/5	EX450LC-1/2/3/5	UH07-7	UH081
	UH083	UH045	UH571

	ZAX55	ZAX70	ZAX120	ZAX200
	ZAX210	ZAX230	ZAX240	ZAX330
	ZAX450


	DH55	DH80	DH130	DH150
	DH220	DH258	DH280	DH300
	DH320	DH360	DH370	DH400
	DH420	DH500
	DX300	DX370	DX380

	SK035	SK035SR	SK30	SK35
	SK45	SK50-1	SK50-6	SK55
	SK60-3	SK60-1/2/5	SK60-8	SK100
	SK120	SK130-8	SK200-3/5/8	SK210
	SK230	SK250	SK300	SK320
	SK330	SK350	SK07N2

	SH35	SH55	SH60	SH65
	SH75	SH100	SH120	SH120A3
	SH200	SH220	SH265	SH280
	SH300	SH320	SH340	SH350
	SH430	LS2800

	HD250	HD400	HD450	HD700
	HD770	HD820	HD1571	HD1250
	HD1430

	R55	R60-5/7/8	R80	R130
	R150LC-7	R200	R210-3	R220-5
	R225-7	R275	R290	R300
	R320	R305	R360	R450

	R914	R924	R934C	R944C

	CX35	CX45	CX55	CX240

	KX35	KX50	KX55	KX80
	KX185

	SWE35	SWE40	SWE50	SWE55
	SWE60	SWE70	SWE85	SWE330

	IHI30	IHI35	IHI80	IHI85

	TB150	TB175

	FR65	FR85


	SY65	SY200	SY215	SY330

	YC13	YC35	YC45	YC60
	YC85	YC135


	VIO30 YM30	VIO35 YM35	VIO40 YM40	VIO55 YM55
	VIO75 YM75

	D3B D3C	D4	D4D	D4E
	D4H	D5	D5B	D5C
	D5H	D5M	D5N	D6
	D6C	D6D	D6R	D6H
	D6T	D7G	D7R	D7H
	D8N	D8L	D8T	D8R
	D8H	D8K	D9L	D9N
	D9R	D9T	D10N	D10R
	D10T	D11N	D11R

	D20	D31	D37EX-21	D40
	D41P-6	D41E-6	D50	D53
	D51EX-22	D60	D65	D65-12
	D61EX-12	D65EX-12	D65PX-12	D80
	D85	D85EX-15	D85-21	D155
	D155A-1	D155A-2	D155A-3	D155A-5
	D155-6	D275	D355A-3	D375-5
	BD2G

MODEL

EX15/15-2/17U

EX100-1/2/3,EX120/ZX130/JD490E

EX135

EX200-1/FH200-3

EX200-2/EX220/EX220LC-1/-2-3/-5/ZX225/ZX230LC

EX160-5,EX200-3/-5, ZX160/180/200/210,EX225LC

EX215E/EX235/EX255

EX300-1/EX270 / EX300 / JD892D LC

EX300-5,ZX270/280/330-1/350,JD270/330/350

EX400-3/5,EX400 /JD992D+E

EX550,EX600,ZX500LC/ZX600/ZX650H

EX700/EX750-5/EX800H-5/ZX670LCH/ZX800/ZX850-3/ZX 850LC-3/ZX870LC-3

UH03M/045-7/063

UH035-7/UH043/UH04-3/UH051

UH06-5/UH07-3/5/7,UH081/082/83/09-7/UH101,E215B/225,JS200,HD700,K907,MS180

ZX25

ZX50

ZX70-3

ZX135

ZX200-3,210,220

ZX240-3/ZX250

ZX270-3

ZX330-3

EX1100

EX1800

ZX650H

ZX370 LCHGI

E70,E70B

E110B/E120B,E311/312/313/314

E120B

E200B/EL200B

E215DLC/933R,JCB:208/32002

E240/EL240B

E300B,EL300B

E301.5,301.6,301.8,301.6C,301.8C

E303.5(21+/9b-12m)

E303CR(21+/9b-12m)

E303CCR

E305.5

E307,307B,308B

E307D,308D,21+/15b

E315/317/318,CX160/CX160B/CX250

E320/E320L/E322/E322N/E315/318

E325/E325L

E330/E330/E336

E345,345B

E350

D3-D3B-R

D4,LK49

D4C/D4D/D4E/941

D57,KM782

CAT225B/CAT225

215/225(RIM)(225-5)

235-7R

R140-7

R210-3/R210LC-3 / SE210LC-2

R245-7,R260-7

R225LC-7/R210-7/R250-7

R290LC-7/R305LC-7R320LC-7

R375LC-7,R360LC-3/7

R455LC-7,R450LC-3/7

DH50,DH55

DH120/DH130/DH150/S130-3/-5/S140-V

DH220

DH220-3

DH220-5/7,DH225-7/9(30H)S220-5/DX220

DH258-5(26H)

DH280

S290LC-3

DH290-5/S290-5

DH370/420

DH450-3,S450-3/S470LC-5

S500-LC(24H)

DX300/340

D20-5

PC12R/12R-8/15R/15R-8

PC30,PC35

PC40-7,R45

PC60-6/PC60-7

PC100-5/120-5,6

PC120.06

PC160-6/PC180-6

PC200-2/PC220-1/2

PC150/160/180,PC200-5/PC210-5,-7-8/PC220-5,-6,-7,PC228/PC230-6/PC240-5,-6

PC300-3/5/PC300/280-3

PC300-6/7/8,PC360-7

PC400-3/5/PC400

PC380LC-6,PC400-6/-7,PC450-6/-7

PC650

PC1250-7

PC1600

D31P-16,17,18/D37E-1,D37P-1,-2,-5

D31PX-21

D41-6(171)

SK25SR-2

SK30SR-2,SK35SR-2,CX31(B),CX36

SK40SR,SK45SR-2,CX47

SK55

SK100/SK115SR/SK04N2/SK120/SK120LC-3/SK130SR/SK135SR-1

SK150LC-3/SK160LC-3/SK210LC-3

SK200-3/SK200-5

SK200-8

SK230-6

SK260-8

SK330,SK350-8

SK480/SH400-3

MS180-3,6

MS140-8

EC25,EC35,EB350

EC55

EC135LC EC140/SE130LC-3

EC225,SE210LC-2 / R210 /EC210 /R210LC-3/MX222

EC230B

EC240,EC255,SE210LC-3

EC295,MX295 EC290LC

EC360,SE350LC-2,-5,MX14-2,MX352

EC420/H16D/H16DLC,MX16

EC460,SE450LC-2,MX452

EC460B

MX8

MX8-2

MX55

MX6LC,SE130LC-2/MX132/R130LC-3

MX132LC

MX222

MX292,SE280LC-2, R290(81E5-2001)/MX295(24H)

EC55

EC135LC EC140/SE130LC-3

EC225,SE210LC-2 / R210 /EC210 /R210LC-3/MX222

EC230B

EC240,EC255,SE210LC-3

EC295,MX295 EC290LC

EC250D,EC250E,EC300D,EC300E

MA10

MA12

MX3,SE25

EC210B, EC140E LM EC220E

EC480

EC700

SH100/120,LS2650Q/SH120 /CASE9571B KNA0343

SH200,LS2800Q / CASE9030B/9040B/CX210/225/240

SH300,LS3900Q/LS4300Q/CASE9050B

SH800-3,CX800

TD15C-R

TD20E-R/D87E

SY215

B27/B27V

VIO45/VIO50,B5/B50

VIO55-6B

YC60

HD820(22hole/26hole)

U25

KX36/36-2/41-2/41-3V

KX71-3/KX91-3

KX71-3S,KX91-3S2,U35S2

KX121-3,KX121-3s

KX080-3,KX080-3T,KX080-4

SVL75

SVL90

TB125

TB250

TB070

PR721/PR721B

R911/921/925,JCB208/32002

R900C/R912STD

R952HD/R961B/R962LC/R965B

R941

R932HDSL

VR385710

VQ322000

JS70/JZ70

JS130/JS130LC/JS140

JS330LC/JS330NLC

JS460L

807LC

FL4

FD14//FD175/FL14D/FL14E/FP40

70C

FL10/FL10C

F25-55-75CF

F25-55-75CM

FL4-72-85CM

FH95

CF65

C95

C90

CF60

CRD25 DRILLING

W1000/1200/1300/1500
/1900

W2000

JD450G-B

JD650G

JD790 / JD790LC/EX200

JD790D / JD790E/EX200-2

892D LC / EX300-1

MODEL

D3G

943

D4H,D4H-HD

955K

D5B

953C

D5G

D5H,D5H-HD

D6C/D

D6H,D6H-HD

D6N,D6M

D7G,973

D8N/D8R/D7H

D8H,D8K

D9G/H

D9N

D10N

D50

D51

D61PX

D60/65/SD16

D65EX-12,D85ESS-2

D68ESS-12

D85/SD22

D85EX/SD24-5

D155/SD32

D355/SD42

D375/SD52

D275A-2

D275A-5

JD700H

JD750C

JD850C

DH17

FR734

SD13

T 0571

T11

T20

T25

T35

MST2200

MST1500V

CHTZ170

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc.

Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.

Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.

Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type:	Sprocket
Application:	Excavator
Certification:	CE
Condition:	New
Machine No.:	D60
Production Method:	Casting / Forging

Customization:	Available \| Customized Request

wheel sprocket

Ensuring Proper Alignment between a Wheel and its Corresponding Sprocket

Use Precision Components: Ensure that both the wheel sprocket are high-quality, precision-manufactured components that meet the required specifications. Using well-machined components will aid in achieving better alignment.
Check Axle Alignment: Make sure the axle or shaft on which the wheel sprocket are mounted is straight and properly aligned. Any misalignment in the axle can lead to misalignment of the wheel sprocket.
Proper Mounting: Ensure that the wheel sprocket are securely and correctly mounted on the axle or shaft. Use appropriate fasteners and tightening techniques to prevent any movement or shifting during operation.
Check for Parallelism: The axes of the wheel sprocket should be parallel to each other. Measure the distance between the axes at multiple points to verify parallel alignment.
Use Alignment Tools: Alignment tools, such as laser alignment systems, can be employed to accurately align the wheel sprocket. These tools can help identify and correct misalignments effectively.
Check Tension and Tensioner Alignment: If a tensioner is used in the system, ensure that it is properly aligned and applying the right tension to the chain or belt. Incorrect tension can cause misalignment.
Regular Maintenance: Implement a regular maintenance schedule to check and adjust alignment as needed. Regular inspections can help identify and address alignment issues before they cause significant problems.
Monitor Performance: Keep an eye on the performance of the wheel sprocket system. Unusual noises, vibrations, or signs of wear can indicate misalignment and should be investigated promptly.

wheel sprocket

Using wheel sprocket Assembly in Robotics and Automation

Yes, wheel sprocket assemblies are commonly used in robotics and automation systems to transmit power and facilitate movement. These systems offer several advantages for robotic applications:

Efficiency: wheel sprocket assemblies provide efficient power transmission, ensuring smooth and precise movement of robotic components.
Compact Design: The compact nature of sprockets and wheels allows for space-saving designs, making them ideal for robotic applications where space is limited.
Precision: Sprockets and wheels with accurate teeth profiles provide precise motion control, crucial for robotics and automation tasks that require high levels of accuracy.
Low Noise: Properly lubricated and maintained wheel sprocket systems generate minimal noise during operation, contributing to quieter robotic movements.
Customizability: wheel sprocket assemblies can be customized to suit specific robotic requirements, such as different gear ratios, sizes, and materials.
Multiple Configurations: Depending on the robotic application, different configurations like single or multiple sprockets, idler sprockets, or rack and pinion systems can be used.
High Load Capacity: Sprockets made from durable materials like steel can handle substantial loads, making them suitable for heavy-duty robotic tasks.

Examples of robotics and automation systems that commonly use wheel sprocket assemblies include:

Robotic Arms: wheel sprocket systems are utilized in robotic arms to control their movement and reach.
Automated Guided Vehicles (AGVs): AGVs use wheel sprocket assemblies for propulsion and steering, enabling them to navigate autonomously.
Conveyor Systems: In automated factories, conveyor belts are often driven by sprockets and wheels for efficient material handling.
Mobile Robots: Wheeled mobile robots use wheel sprocket assemblies to drive their wheels, enabling them to move in various directions.
Robot Grippers: wheel sprocket mechanisms can be integrated into robot grippers to facilitate gripping and handling objects.

The choice to use wheel sprocket assemblies in robotics and automation depends on the specific application requirements, load capacity, precision, and environmental conditions. By selecting the appropriate sprockets, wheels, and materials, engineers can ensure reliable and efficient robotic performance in a wide range of automated tasks.

wheel sprocket

Advantages of Using a wheel sprocket Configuration

Using a wheel sprocket configuration for power transmission offers several advantages over other methods. Here are some key benefits:

1. Efficient Power Transmission:

2. Versatility:

3. Compact Design:

4. Precise Speed Control:

5. High Torque Capacity:

6. Smooth and Quiet Operation:

7. Easy Installation and Maintenance:

8. Suitable for High-Speed Applications:

wheel sprocket configurations are well-suited for high-speed applications where belts or gears may not be as practical due to limitations in speed capabilities.

China best Excavator Undercarriage D375 Bulldozers 141-27-32411 Teeth Rim Wheel Gear Segment Sprocket D60
editor by CX 2024-04-15

China OEM Agricultural Machinery Spur Gear Industrial Sprocket Wheel Chains and Sprockets Transmission Parts Wheels Factory

Product Description

ZHangZhoug CZPT Machinery Co., Ltd
(DIN/ANSI/JIS Standard or made to drawing)
Product Description:

Detailed Photos:

Company Profile:

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Motor, Machinery, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Rolling Gear
Toothed Portion Shape:	Spur Gear
Material:	C45

Customization:	Available \| Customized Request

wheel sprocket

How to Identify and Troubleshoot Common Issues with Wheels and Sprockets

Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:

Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.

wheel sprocket

Choosing the Right Material for a Sprocket to Ensure Longevity

Steel: Steel sprockets are widely used in a wide range of applications due to their excellent strength, durability, and wear resistance. They are suitable for heavy-duty and high-speed operations. Different grades of steel, such as carbon steel or alloy steel, offer varying levels of hardness and strength.
Stainless Steel: Stainless steel sprockets are preferred when corrosion resistance is essential, making them suitable for applications where the sprocket is exposed to moisture, chemicals, or outdoor elements. They are commonly used in food processing, pharmaceutical, and marine industries.
Cast Iron: Cast iron sprockets offer good wear resistance and are often used in low to medium-speed applications. They are cost-effective and provide excellent performance in less demanding conditions.
Plastics: Plastic sprockets are lightweight and corrosion-resistant. They are commonly used in applications where low noise, self-lubrication, and resistance to chemicals or moisture are required. However, they have limited load-carrying capacity and may not be suitable for heavy-duty applications.
Aluminum: Aluminum sprockets are lightweight and commonly used in applications where weight reduction is critical, such as aerospace and certain machinery. However, they are not as durable as steel sprockets and are not suitable for high loads or harsh environments.

When choosing the right material for a sprocket, consider the following:

Load Capacity: Select a material that can handle the expected loads in the application without deforming or wearing excessively.
Speed: Higher speeds may require materials with better heat dissipation and wear resistance.
Environment: Consider factors such as moisture, chemicals, temperature, and outdoor exposure. Choose a material with suitable corrosion resistance and resilience to environmental conditions.
Maintenance: Some materials may require more frequent maintenance or lubrication to ensure longevity.
Cost: Balance the material’s performance with the budget constraints of the project.

wheel sprocket

Role of a wheel sprocket in a Mechanical System

In a mechanical system, a wheel sprocket play a crucial role in transferring motion and power from one component to another. They are essential elements of various machines and mechanisms, such as bicycles, conveyor systems, automobiles, and industrial machinery. Let’s explore their functions in more detail:

1. Wheel:

The wheel is a circular component with a central shaft (axle) that allows it to rotate freely around the axle’s axis. Its primary functions include:

Motion Transmission: When a force is applied to the wheel’s outer edge, it rotates around the axle, enabling the transfer of linear motion into rotational motion.
Load Bearing: The wheel’s structure and material are designed to support and distribute the load placed on it, allowing smooth movement over various surfaces.
Reduction of Friction: By using wheels, the friction between the moving object and the ground is significantly reduced, making it easier to move heavy loads with less effort.
Directional Control: Wheels can be attached to steering mechanisms to control the direction of movement in vehicles and other equipment.

2. Sprocket:

A sprocket is a toothed wheel designed to mesh with a chain or a belt, facilitating motion transfer between the sprocket and the chain/belt. Its key functions include:

Power Transmission: When rotational force (torque) is applied to the sprocket, the teeth engage with the links of the chain or belt, transferring motion and power from one sprocket to another.
Speed and Torque Conversion: Different-sized sprockets can be used to adjust the speed and torque of the driven component in a mechanical system.
Positive Drive: The teeth on the sprocket and the links on the chain/belt create a positive drive system, reducing the likelihood of slippage or loss of power during operation.
Chain/Belt Tensioning: Sprockets help maintain proper tension in the chain or belt, ensuring optimal performance and longevity of the power transmission system.

Together, wheels and sprockets form a vital part of mechanical systems, enabling efficient motion transmission, power transfer, and control in a wide range of applications across various industries.

China OEM Agricultural Machinery Spur Gear Industrial Sprocket Wheel Chains and Sprockets Transmission Parts Wheels Factory
editor by CX 2024-04-13

China Standard Motorcycle Sprocket Chain Gear Kit Wheel Set for YAMAHA/Suzuki/Bajaj Motorcycles

Product Description

We supply wide rang of sprockets and chain kit for motorcycles from 50cc to 250cc including cubs,moped,off road etc. For more infomation,welcome to contact us.

FAQ:
1. Why choose us?
We are professional in the moto parts business in China mianland. We are confident that with our experience,quality,service can give our customers complete satisfaction.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	We Offer Warranty for Our Products
Warranty:	10000km
Type:	Sprocket

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

Alternatives to Chain Sprockets in wheel sprocket Configuration

While chain sprockets are commonly used in wheel sprocket configurations, there are alternative methods for power transmission in various applications:

Gear and Gear Rack: Gears are toothed wheels that mesh with each other to transmit power. Instead of using a chain and sprocket, gears can directly engage with each other, offering a smooth and efficient power transfer. Gear racks, which are linear gears, can be used in place of wheels for linear motion applications.
Belt and Pulley: Belts and pulleys offer a flexible and quiet means of power transmission. They work similarly to chain and sprocket systems but use belts instead of chains. Pulleys have grooves that grip the belt, allowing power to be transferred between the pulleys.
Gear Train: A gear train consists of multiple gears meshed together to achieve specific speed and torque ratios. Gear trains are often used in complex machinery and mechanical systems where precise power transmission is required.
Direct Drive: In some applications, direct drive mechanisms can be used, where the motor or power source is directly connected to the wheel or load without any intermediate components like sprockets or gears.
Friction Drive: Friction drive systems use the friction between two surfaces to transfer power. One surface, such as a rubber wheel, is pressed against another surface to achieve power transmission.

The choice of alternative power transmission methods depends on various factors, including the application requirements, available space, speed, torque, and efficiency considerations. Each alternative method has its advantages and limitations, and the selection should be based on the specific needs of the mechanical system.

When considering alternatives to chain sprockets, it is essential to analyze the requirements of your application and consult with engineering experts or manufacturers to determine the most suitable method of power transmission for optimal performance and longevity.

wheel sprocket

Noise and Vibration in wheel sprocket Configurations

In a wheel sprocket configuration, noise and vibration levels can vary depending on several factors:

Quality of Components: The quality of the wheel sprocket components can significantly impact noise and vibration. Well-manufactured and precisely engineered components tend to produce less noise and vibration.
Lubrication: Proper lubrication of the sprocket teeth and chain or belt can reduce friction, which in turn helps minimize noise and vibration.
Alignment: Correct alignment between the wheel sprocket is crucial. Misalignment can lead to increased noise and vibration as the components may not mesh smoothly.
Tension: Maintaining the appropriate tension in the chain or belt is essential. Insufficient tension can cause the chain to slap against the sprocket teeth, resulting in noise and vibration.
Speed and Load: Higher speeds and heavier loads can lead to increased noise and vibration levels in the system.
Wear and Damage: Worn-out or damaged components can create irregularities in motion, leading to increased noise and vibration.

To reduce noise and vibration in a wheel sprocket setup:

Use high-quality components from reputable suppliers.
Ensure proper lubrication with appropriate lubricants.
Regularly inspect and maintain the system to detect any misalignment, wear, or damage.
Follow manufacturer guidelines for chain or belt tensioning.
Consider using vibration-damping materials or mounting methods if necessary.

Minimizing noise and vibration not only improves the comfort and safety of the machinery but also extends the life of the components by reducing wear and fatigue.

wheel sprocket

Types of Sprockets Used with Wheels

In mechanical systems, sprockets are toothed wheels that mesh with a chain or a belt to transmit rotational motion and power. There are several types of sprockets used with wheels, each designed for specific applications:

1. Roller Chain Sprockets:

These are the most common type of sprockets used with wheels and are designed to work with roller chains. Roller chain sprockets have teeth that match the profile of the chain’s rollers, ensuring smooth engagement and reducing wear on both the sprocket and the chain. They are widely used in bicycles, motorcycles, and industrial machinery.

2. Silent Chain Sprockets:

Also known as inverted-tooth chain sprockets, these sprockets are designed to work with silent chains. Silent chains are toothed chains that run quietly and smoothly, making them ideal for applications where noise reduction is essential, such as timing drives in engines and automotive systems.

3. Timing Belt Sprockets:

Timing belt sprockets are used with timing belts to ensure precise synchronization between the crankshaft and camshaft in internal combustion engines. They have specially designed teeth that fit the profile of the timing belt, allowing for accurate timing and smooth motion.

4. Idler Sprockets:

Idler sprockets are used to guide and tension chains or belts in a system. They do not transmit power themselves but play a crucial role in maintaining proper tension and alignment, which is essential for efficient power transmission and to prevent chain or belt slack.

5. Weld-On Sprockets:

Weld-on sprockets are designed to be welded directly onto a wheel hub or shaft, providing a secure and permanent attachment. They are commonly used in industrial machinery and equipment.

6. Double-Single Sprockets:

Double-single sprockets, also known as duplex sprockets, have two sets of teeth on one sprocket body. They are used when two separate chains need to be driven at the same speed and with the same sprocket ratio, often found in heavy-duty applications and conveyor systems.

7. Taper-Lock Sprockets:

Taper-lock sprockets are designed with a taper and keyway to provide a secure and easy-to-install connection to the shaft. They are widely used in power transmission systems, where sprocket positioning and removal are frequent.

Each type of sprocket is selected based on the specific application’s requirements, chain or belt type, and the desired performance characteristics. Proper selection and maintenance of sprockets are essential for ensuring efficient power transmission and extending the life of the entire system.

China Standard Motorcycle Sprocket Chain Gear Kit Wheel Set for YAMAHA/Suzuki/Bajaj Motorcycles
editor by CX 2024-03-20

China Custom High Strength Sprocket Gear Chain Wheel Sprocket Transmission Parts Chain Sprocket

Product Description

Product Description

Item	Chain sprocket, Chain wheels, gears
Design	Can be at the customer’ request, tailor-made, at customer’s design,OEM
Application	Petrochemical industry, Mining, metallurgy, machine tools, hydra-power
Material	Casting or Forged Material 45#,SAE1045,SAE4140,SAE4150,SAE4160,20CrMnTi,42CrMo, 18CrNiMo7,42CrMo,40CrNiMoA,20CrNiMoA,stainless steel 410,stainless steel 304
Treatment	Forging, machining, gear hobbing
Surface treatment	Quenching, oxidizing black, galvanizing, sandblasting, oil immersion, grinding
Heat treatment	Tempering, high frequency quenching, carburizing quenching
Standard	ANSI, DIN, ISO
Size	From diameter 250mm to 1250mm
Minimum order	1 pc

Product Real Shot

Manufacturing Process

Raw material, issue material testing report100% Ultrasonic Test ASTMA388
Sawing into parts
CNC lather blank.
Hobbing
High Frequency and Hardness test
Key way, set the screw
Clean and Dimensional Checking
Package and Delivery.

Data Needed for Quotation
– Your own drawing
– Your requirement on material and necessary dimensional data
– Ask for recommend

Company Profile

ZheJiang CZPT Machinery Co., Ltd., established in the year of 2012, is a professional supplier of material handling equipment, OEM machinery parts, various forging parts and casting parts.

Ebon’s products scope: cranes, hoists, magnets, grabs, hooks, wheels, drums, axles, lifting beams,bearing box, bearings, couplings,flanges etc. They are applied in wide range of field: Machinery, Mining, Hydro power Transportation, Construction…..

CZPT has 5 reliable manufacturing factories to make sure stable supply and fast delivery for your business.

Our products are also exported to USA, Britain, Japan, South Korea, Russia, Indonesia, Thailand, India, Vietnam, Canada, Argentina, Paraguay etc more than 50 countries.

CZPT team is loyal and committed to your success, and firmly believes that our products and services will increase the value and effectiveness of your business with following characters:
-Professional sales team, market promotion team and logistics team with more then 10 years experience .
-Loyal and Responsible Characters
-Efficient Work, Fast Response
-Responsible Quality Control Team
-Video the manufacturing process, the testing, and packing before delivery
1.Q: How about your delivery time?
A: Generally, it will take 7-30 days after receiving your advance payment. The specific delivery time depends on the items, transportation ways and the quantity of your order.

2.Q: Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings.

3.Q: Do you test all your goods before delivery?
A: Yes, we have 100% Ultrasonic test, Magnetic test or Liquid Penetration test before delivery

4.Q: How do you make our business long-term and good relationship?
A: (1) We keep good quality and competitive price to ensure our customers benefit ;
(2) We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

5.Q: I can’t see the goods or touch the goods, how can I deal with the risk involved?
A: Our quality management system conforms to the requirement of ISO 9001:2015 verified by DNV. We are absolutely worth your trust. We can accept trial order to enhance mutual trust.

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Standard Or Nonstandard:	Standard
Application:	Motor, Machinery, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Forging Parts
Toothed Portion Shape:	Spur Gear
Material:	Casting or Forged Material

Customization:	Available \| Customized Request

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

wheel sprocket

Inspecting a wheel sprocket for Wear and Tear

Regular inspection of the wheel sprocket is essential to ensure their proper functioning and to identify any signs of wear and tear. Here are the steps to inspect a wheel sprocket:

Visual Inspection: Start by visually examining the wheel sprocket for any visible signs of wear, damage, or deformation. Look for cracks, chips, dents, or any irregularities on the surface of both components.
Check for Misalignment: Verify that the wheel sprocket are properly aligned with each other. Misalignment can lead to accelerated wear and affect the overall performance of the system.
Measure Wear: Use calipers or a wear gauge to measure the sprocket’s tooth profile and the wheel’s rolling surface. Compare these measurements with the original specifications to determine if significant wear has occurred.
Inspect Teeth and Chain Engagement: If the wheel sprocket are part of a chain drive system, closely examine the sprocket teeth and chain engagement. Worn or elongated teeth can cause poor chain engagement and lead to premature failure.
Lubrication: Check the lubrication of the wheel sprocket. Insufficient or excessive lubrication can cause increased friction, leading to wear and reduced efficiency.
Bearing Condition: If the wheel is mounted on a shaft with bearings, inspect the bearings for any signs of wear, noise, or rough movement. Properly functioning bearings are crucial for the smooth operation of the system.
Inspect Mounting Hardware: Ensure that all nuts, bolts, and other mounting hardware are securely tightened. Loose fasteners can cause vibration and misalignment issues.
Check for Contaminants: Remove any debris, dirt, or foreign particles that may have accumulated on the wheel or sprocket. Contaminants can accelerate wear and damage the components.
Replacement or Maintenance: Based on the inspection results, determine if any parts need replacement or if maintenance is required. Address any issues promptly to prevent further damage and maintain the system’s performance.

Regularly scheduled inspections and maintenance can help prolong the lifespan of the wheel sprocket assembly, optimize performance, and ensure the safety of the mechanical system.

wheel sprocket

Types of Sprockets Used with Wheels

1. Roller Chain Sprockets:

2. Silent Chain Sprockets:

3. Timing Belt Sprockets:

4. Idler Sprockets:

5. Weld-On Sprockets:

Weld-on sprockets are designed to be welded directly onto a wheel hub or shaft, providing a secure and permanent attachment. They are commonly used in industrial machinery and equipment.

6. Double-Single Sprockets:

7. Taper-Lock Sprockets:

China Custom High Strength Sprocket Gear Chain Wheel Sprocket Transmission Parts Chain Sprocket
editor by CX 2024-01-05

China Good quality Motorcycle Sprocket Chain Gear Kit Wheel Set for YAMAHA/Suzuki/Bajaj Motorcycles

Product Description

We supply wide rang of sprockets and chain kit for motorcycles from 50cc to 250cc including cubs,moped,off road etc. For more infomation,welcome to contact us.

FAQ:
1. Why choose us?
We are professional in the moto parts business in China mianland. We are confident that with our experience,quality,service can give our customers complete satisfaction.

After-sales Service:	We Offer Warranty for Our Products
Warranty:	10000km
Type:	Sprocket

Customization:	Available \| Customized Request

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

Ensuring Proper Alignment between a Wheel and its Corresponding Sprocket

Use Precision Components: Ensure that both the wheel sprocket are high-quality, precision-manufactured components that meet the required specifications. Using well-machined components will aid in achieving better alignment.
Check Axle Alignment: Make sure the axle or shaft on which the wheel sprocket are mounted is straight and properly aligned. Any misalignment in the axle can lead to misalignment of the wheel sprocket.
Proper Mounting: Ensure that the wheel sprocket are securely and correctly mounted on the axle or shaft. Use appropriate fasteners and tightening techniques to prevent any movement or shifting during operation.
Check for Parallelism: The axes of the wheel sprocket should be parallel to each other. Measure the distance between the axes at multiple points to verify parallel alignment.
Use Alignment Tools: Alignment tools, such as laser alignment systems, can be employed to accurately align the wheel sprocket. These tools can help identify and correct misalignments effectively.
Check Tension and Tensioner Alignment: If a tensioner is used in the system, ensure that it is properly aligned and applying the right tension to the chain or belt. Incorrect tension can cause misalignment.
Regular Maintenance: Implement a regular maintenance schedule to check and adjust alignment as needed. Regular inspections can help identify and address alignment issues before they cause significant problems.
Monitor Performance: Keep an eye on the performance of the wheel sprocket system. Unusual noises, vibrations, or signs of wear can indicate misalignment and should be investigated promptly.

wheel sprocket

Using a Belt Sprocket in Place of a Chain Sprocket with a Wheel

Yes, in many cases, a belt sprocket can be used in place of a chain sprocket with a wheel, provided that the system is designed to accommodate the change.

Both chain sprockets and belt sprockets serve the same fundamental purpose of transferring rotational motion and power between the wheel and the driven component. However, there are some important considerations to keep in mind when replacing a chain sprocket with a belt sprocket:

Alignment: Belt sprockets and chain sprockets must be aligned properly with the wheel to ensure smooth and efficient power transmission. Any misalignment can cause premature wear and reduce the system’s overall performance.
Tension: Chain-driven systems require specific tension to prevent slack and maintain proper engagement between the sprockets and the chain. Belt-driven systems, on the other hand, require appropriate tension to prevent slippage. Ensuring the correct tension for the specific type of sprocket is crucial for reliable operation.
Load Capacity: Consider the load capacity and torque requirements of the system when selecting a belt sprocket. Belt sprockets may have different load-carrying capabilities compared to chain sprockets, and using the wrong type can lead to premature wear or failure.
Speed and RPM: Belt-driven systems may have different operating speeds and RPM limits compared to chain-driven systems. Ensure that the selected belt sprocket can handle the desired rotational speed without exceeding its design limitations.
System Design: Changing from a chain-driven system to a belt-driven system (or vice versa) may require modifications to the overall system design, including the size of the sprockets and the layout of the system. Consult with an engineer or a qualified professional to ensure that the replacement is appropriate and safe.

Overall, replacing a chain sprocket with a belt sprocket can be a viable option in certain applications. However, it’s essential to consider the factors mentioned above and evaluate the compatibility of the new sprocket with the existing system to achieve optimal performance and longevity.

wheel sprocket

Eco-Friendly Materials for Manufacturing Wheels and Sprockets

Yes, there are eco-friendly materials used for manufacturing wheels and sprockets. As industries strive to reduce their environmental impact and promote sustainability, manufacturers are exploring alternative materials that are more environmentally friendly. Some of the eco-friendly materials used for manufacturing wheels and sprockets include:

1. Recycled Materials:

Using recycled materials, such as recycled plastic or metal, can significantly reduce the demand for virgin raw materials and lower the overall carbon footprint. These materials are obtained from post-consumer or post-industrial waste and processed to create new products, reducing the need for new resource extraction.

2. Biodegradable Materials:

Biodegradable plastics, such as PLA (polylactic acid) and PHA (polyhydroxyalkanoates), are derived from renewable plant sources and can break down naturally in the environment. These materials are gaining popularity for applications where disposal or end-of-life considerations are critical.

3. Sustainable Composites:

Manufacturers are developing sustainable composite materials that combine renewable fibers, such as bamboo, hemp, or flax, with biodegradable resins. These composites offer good strength and rigidity while being more environmentally friendly compared to traditional fiber-reinforced plastics.

4. Natural Materials:

In some cases, natural materials like wood or bamboo are used to create sprockets and wheels for specific applications. These materials are renewable and biodegradable, making them a more sustainable choice.

5. Low-Toxicity Materials:

Some eco-friendly materials focus on reducing the use of harmful chemicals during manufacturing. Low-toxicity materials are not only better for the environment but also for the health and safety of workers involved in the production process.

When selecting eco-friendly materials for wheels and sprockets, it’s essential to consider factors such as the specific application, load-bearing requirements, and the material’s end-of-life characteristics. Manufacturers and users can contribute to environmental sustainability by opting for these eco-friendly alternatives in their machinery and equipment.

China Good quality Motorcycle Sprocket Chain Gear Kit Wheel Set for YAMAHA/Suzuki/Bajaj Motorcycles
editor by CX 2023-10-19

Product Description

FOR CHAIN STHangZhouRDS

Calculating Torque Requirements for a wheel sprocket Assembly

Temperature Limits for wheel sprocket System’s Operation

Advantages of Using a wheel sprocket Configuration

Product Description

Ensuring Proper Alignment between a Wheel and its Corresponding Sprocket

Temperature Limits for wheel sprocket System’s Operation

Common Applications of Wheels and Sprockets in Machinery

Product Description

Worm Spur Spiral Bevel Helical Gear Pinion Rack Drive Roller Conveyor Chain Sprocket Wheel Taper Lock Bush Idler V Belt Sheave Steel Timing Pulley Coupling

Chains:Gears:

Pulley:

European Standard V-belt Pulley

AK/AKH series sheaves BK/BKH series sheaves TA/TB/TC series sheaves B/C/D series 3V/5V/8V series

Our Factory

If you need to customize transmission products, please click here to contact us!

How to Identify and Troubleshoot Common Issues with Wheels and Sprockets

Choosing the Right Material for a Sprocket to Ensure Longevity

Common Applications of Wheels and Sprockets in Machinery

Product Description

Factors Affecting the Efficiency of a wheel sprocket Setup

Special Considerations for Using a wheel sprocket System in Off-Road Vehicles

Can a wheel sprocket System be Used in Bicycles and Other Vehicles?

Product Description

wheel sprocket System in Heavy Machinery and Industrial Equipment

Special Considerations for Using a wheel sprocket System in Off-Road Vehicles

Common Applications of Wheels and Sprockets in Machinery

Product Description

Ensuring Proper Alignment between a Wheel and its Corresponding Sprocket

Using wheel sprocket Assembly in Robotics and Automation

Advantages of Using a wheel sprocket Configuration

Product Description

How to Identify and Troubleshoot Common Issues with Wheels and Sprockets

Choosing the Right Material for a Sprocket to Ensure Longevity

Role of a wheel sprocket in a Mechanical System

Product Description

Alternatives to Chain Sprockets in wheel sprocket Configuration

Noise and Vibration in wheel sprocket Configurations

Types of Sprockets Used with Wheels

Product Description

Calculating Torque Requirements for a wheel sprocket Assembly

Inspecting a wheel sprocket for Wear and Tear

Types of Sprockets Used with Wheels

Product Description

Ensuring Proper Alignment between a Wheel and its Corresponding Sprocket

Using a Belt Sprocket in Place of a Chain Sprocket with a Wheel

Eco-Friendly Materials for Manufacturing Wheels and Sprockets

Chains:

Gears:

AK/AKH series sheaves
BK/BKH series sheaves
TA/TB/TC series sheaves
B/C/D series
3V/5V/8V series

If you need to customize transmission products,
please click here to contact us!