Tag Archives: bore sprocket

China Good quality Factory Customized Stainless Steel Keyway Bore Chain Wheel Sprocket

Product Description

DIN Standard Industrial Sprocket
Bore	Finished bore, Precossing bore, Taper bore
Color	Nature steel or black
Standard	ANSI, DIN, ISO
Type	Simplex, Duplex, Triplex
Surface treatment	Black oxide, Zinc plated
Heat treatment	High Frenquency Quenching

Detailed Photos

1.Chain used

HRSY sprocketes are manufactured with a tooth profile and dimensional precision to bring out the maximum performance of the chain you will use.

2. Number of teeth

HRSY sprockets are available with small and large numbers of teeth to match your usage conditions.

Single pitch sprocket

Double pitch sprocket

*Chain matched:35(06C) /06BTeeth:from 9-120

*Chain matched:40(08A) /08BTeeth:from 9-120

*Chain matched:50(10A) /10BTeeth:from 9-120

*Chain matched:60(12A) /12BTeeth:from 9-120

*Chain matched:80(16A) /16B Teeth:from 9-120

*Chain matched:100(20A)/20B Teeth:from 9-120

*Chain matched:120(24A) /24B Teeth:from 9-120

*Chain matched:140(28A) /28B Teeth:from 9-120

*Chain matched:160(32A) /32B Teeth:from 9-120

*Chain matched:200(40A) /40B Teeth:from 9-120

*P=25.4mm Teeth:from 7-100

*P=31.8mm Teeth:from 7-100

*P=38.1mm Teeth:from 7-100

*P=50.8mm Teeth:from 7-100

*P=63.5mm Teeth:from 7-100

3. Consturction

A type B type C type SD type

4. Material

Carbon Steel, Stainless Steel,Aluminum, Nylon, POM, Copper, Brass,42CrMo,40Cr,A3 and so on.

5. Bore

Pilot bore, finished bore, taper bore, bearing hole and special bore

6. Treatment

Heat Treatment: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on.

Surface Treatment: Zinc Plating, Chrome plated, Black oxide Treatment, Spray Paint, Mirror Finish, Sand-blasting and so on.

Packaging & Shipping

Company Profile

ZheJiang Haorongshengye Electrical Equipment Co., Ltd.

1. Was founded in 2008
2. Our Principle:

“Credibility Supremacy, and Customer First”
3. Our Promise:

“High quality products, and Excellent Service”
4. Our Value:

“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:

“Develop to be a leader in the power transmission parts industry in the world”

6.Our services:	1).Competitive price
	2).High quality products
	3).OEM service or can customized according to your drawings
	4).Reply your inquiry in 24 hours
	5).Professional technical team 24 hours online service
	6).Provide sample service

Main products

Machines

Exbihition

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Nonstandard
Application:	Machinery
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Hobbing Teeth
Material:	Stainless Steel
Teeth Number:	8-100t

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

wheel sprocket

Compatibility of Chain Sprockets with Wheels

In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:

Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.

It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.

wheel sprocket

Vertical Power Transmission with wheel sprocket System

Yes, a wheel sprocket system can be used for vertical power transmission. In such cases, the system is designed to transmit power and motion between vertically aligned shafts. Vertical power transmission using a wheel sprocket assembly follows similar principles to horizontal transmission, but there are some factors to consider:

Load and Torque: When transmitting power vertically, the weight of the load can significantly impact the torque requirements. The torque must be sufficient to lift the load against gravity while accounting for friction and other resistive forces.
Sprocket Selection: Choosing the right sprocket is critical for vertical transmission. The sprocket teeth must be designed to engage the chain or belt effectively and prevent slipping, especially when lifting heavy loads.
Lubrication: Proper lubrication is essential to reduce friction and wear in the system. Vertical applications may require specific lubricants to ensure smooth operation and prevent premature failure.
Tensioning: Maintaining the correct tension in the chain or belt is crucial for vertical power transmission. Proper tension helps prevent sagging and ensures proper engagement between the wheel sprocket.
Overhung Load: In vertical setups, the weight of the sprocket and shaft assembly can impose an overhung load on the bearings. Adequate support and bearing selection are necessary to handle this load.

Vertical power transmission with a wheel sprocket system is commonly used in various applications, including conveyor systems, elevators, and some industrial machinery. Proper design, installation, and maintenance are essential to ensure safe and efficient operation in vertical configurations.

wheel sprocket

Eco-Friendly Materials for Manufacturing Wheels and Sprockets

Yes, there are eco-friendly materials used for manufacturing wheels and sprockets. As industries strive to reduce their environmental impact and promote sustainability, manufacturers are exploring alternative materials that are more environmentally friendly. Some of the eco-friendly materials used for manufacturing wheels and sprockets include:

1. Recycled Materials:

Using recycled materials, such as recycled plastic or metal, can significantly reduce the demand for virgin raw materials and lower the overall carbon footprint. These materials are obtained from post-consumer or post-industrial waste and processed to create new products, reducing the need for new resource extraction.

2. Biodegradable Materials:

Biodegradable plastics, such as PLA (polylactic acid) and PHA (polyhydroxyalkanoates), are derived from renewable plant sources and can break down naturally in the environment. These materials are gaining popularity for applications where disposal or end-of-life considerations are critical.

3. Sustainable Composites:

Manufacturers are developing sustainable composite materials that combine renewable fibers, such as bamboo, hemp, or flax, with biodegradable resins. These composites offer good strength and rigidity while being more environmentally friendly compared to traditional fiber-reinforced plastics.

4. Natural Materials:

In some cases, natural materials like wood or bamboo are used to create sprockets and wheels for specific applications. These materials are renewable and biodegradable, making them a more sustainable choice.

5. Low-Toxicity Materials:

Some eco-friendly materials focus on reducing the use of harmful chemicals during manufacturing. Low-toxicity materials are not only better for the environment but also for the health and safety of workers involved in the production process.

When selecting eco-friendly materials for wheels and sprockets, it’s essential to consider factors such as the specific application, load-bearing requirements, and the material’s end-of-life characteristics. Manufacturers and users can contribute to environmental sustainability by opting for these eco-friendly alternatives in their machinery and equipment.

China Good quality Factory Customized Stainless Steel Keyway Bore Chain Wheel Sprocket
editor by Dream 2024-05-15

China factory Martin Transmission Conveyor Parts Sprocket Manufacturer Price C45 Carbon Stainless Steel Gear Taper Bore Bush Lock Hub Cast Wheel Idler Plate Wheel

Product Description

SPROCKET 5/8” X 3/8” 10B SERIES SPROCKETS

For Chain Acc.to DIN8187 ISO/R 606
Tooth Radius r3					16.0mm
Radius Width C					1.6mm
Tooth Width b1					9.0mm
Tooth Width B1					9.1mm
Tooth Width B2					25.5mm
Tooth Width B3					42.1mm
10B SERIES ROLLER CHAINS
Pitch					15.875 mm
Internal Width					9.65 mm
Roller Diameter					10.16 mm

Z	de	dp	SIMPLEX			DUPLEX			TRIPLEX
Z	de	dp	dm	D1	A	dm	D2	A	dm	D3	A
8	47.0	41.48	25	10	25	25	12	40	25	12	55
9	52.6	46.42	30	10	25	30	12	40	30	12	55
10	57.5	51.37	35	10	25	35	12	40	35	12	55
11	63.0	56.34	37	12	30	39	14	40	39	16	55
12	68.0	61.34	42	12	30	44	14	40	44	16	55
13	73.0	66.32	47	12	30	49	14	40	49	16	55
14	78.0	71.34	52	12	30	54	14	40	54	16	55
15	83.0	76.36	57	12	30	59	14	40	59	16	55
16	88.0	81.37	60	12	30	64	16	45	64	16	60
17	93.0	86.39	60	12	30	69	16	45	69	16	60
18	98.3	91.42	70	14	30	74	16	45	74	16	60
19	103.3	96.45	70	14	30	79	16	45	79	16	60
20	108.4	101.49	75	14	30	84	16	45	84	16	60
21	113.4	106.52	75	16	30	85	16	45	85	20	60
22	118.0	111.55	80	16	30	90	16	45	90	20	60
23	123.5	116.58	80	16	30	95	16	45	95	20	60
24	128.3	121.62	80	16	30	100	16	45	100	20	60
25	134.0	126.66	80	16	30	105	16	45	105	20	60
26	139.0	131.70	85	20	35	110	20	45	110	20	60
27	144.0	136.75	85	20	35	110	20	45	110	20	60
28	148.7	141.78	90	20	35	115	20	45	115	20	60
29	153.8	146.83	90	20	35	115	20	45	115	20	60
30	158.8	151.87	90	20	35	120	20	45	120	20	60
31	163.9	156.92	95	20	35	120	20	45	120	20	60
32	168.9	161.95	95	20	35	120	20	45	120	20	60
33	174.5	167.00	95	20	35	120	20	45	120	20	60
34	179.0	172.05	95	20	35	120	20	45	120	20	60
35	184.1	177.10	95	20	35	120	20	45	120	20	60
36	189.1	182.15	100	20	35	120	20	45	120	25	60
37	194.2	187.20	100	20	35	120	20	45	120	25	60
38	199.2	192.24	100	20	35	120	20	45	120	25	60
39	204.2	197.29	100	20	35	120	20	45	120	25	60
40	209.3	202.34	100	20	35	120	20	45	120	25	60
41	214.8	207.38	*100	20	40	120	20	50	*130	25	60
42	2,199	212.43	*100	20	40	120	20	50	*130	25	60
43	224.9	217.48	*100	20	40	120	20	50	*130	25	60
44	230.0	222.53	*100	20	40	120	20	50	*130	25	60
45	235.0	227.58	*100	20	40	*120	20	50	*130	25	60
46	240.1	232.63	*100	20	40	*120	20	50	*130	25	60
47	245.1	237.68	*100	20	40	*120	20	50	*130	25	60
48	250.2	242.73	*100	20	40	*120	20	50	*130	25	60
49	255.2	247.78	*100	20	40	*120	20	50	*130	25	60
50	260.3	252.82	*100	20	40	*120	20	50	*130	25	60
51	265.3	257.87	*100	20	40	*120	20	50	*130	25	60
52	270.4	262.92	*100	20	40	*120	20	50	*130	25	60
53	275.4	267.97	*100	20	40	*120	20	50	*130	25	60
54	280.5	273.03	*100	20	40	*120	20	50	*130	25	60
55	285.5	278.08	*100	20	40	*120	20	50	*130	25	60
56	290.6	283.13	*100	20	40	*120	20	50	*130	25	60
57	296.0	288.18	*100	20	40	*120	20	50	*130	25	60
58	300.7	293.23	*100	20	43	*120	20	57	*130	25	64
59	305.7	298.28	*100	20	43	*120	20	57	*130	25	64
60	310.8	303.33	*100	20	43	*120	20	57	*130	25	64
62	321.4	313.43	*100	20	43	*120	20	57	*130	25	64
64	331.5	323.53	*100	20	43	*120	20	57	*130	25	67
65	336.5	328.58	*100	20	43	*120	20	57	*130	25	67
66	341.6	333.64	*100	20	43	*120	20	57	*130	25	67
68	351.7	343.74	*100	20	43	*120	20	57	*130	25	67
70	361.8	353.84	*100	20	43	*120	20	57	*130	25	67
72	371.9	363.94	*100	20	43	*120	20	57	*130	25	67
75	387.1	379.10	*100	20	43	*120	20	57	*130	25	67
76	392.1	384.15	*100	20	43	*120	20	57	*130	25	67
78	402.2	394.25	*100	20	43	*120	20	57	*130	25	67
80	412.3	404.36	*100	20	43	*130	20	57	*130	25	67
85	437.6	429.62	*100	20	50	*130	20	58	*130	25	67
90	462.8	454.88	*100	20	50	*130	20	58	*130	25	67
95	488.5	480.14	*100	20	50	*130	20	58	*130	25	67
100	513.4	505.40	*100	20	50	*130	20	58	*130	25	67
110	563.9	555.92	*100	20	50	*130	20	58	*130	25	67
114	584.1	576.13	*100	20	50	*130	20	58	*130	25	67
120	614.4	606.45	*100	20	50	*130	20	58	*130	25	67
125	639.7	631.51	*100	20	50	*130	20	58	*130	25	67

Notice: *welding hub

BASIC INFO.

Product name	DIN ISO Standard Sprocket for Roller Chain
Materials Available	1. Stainless Steel: SS304, SS316, etc
	2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
	3. OEM according to your request
Surface Treatment	Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic	Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion	ISO DIN ANSI & Customer Drawings
Size	Customer Drawings & ISO standard
Application	Industrial transmission equipment
Package	Wooden Case / Container and pallet, or made-to-order
Certificate	ISO9001: 2008
Advantage	Quality first, Service first, Competitive price, Fast delivery
Delivery Time	20 days for samples. 45 days for official order.

INSTALLATION AND USING

The chain spoket, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.

NOTICE

When fitting new chainwheels it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.

It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.

During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.

FOR CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references^[8]^[9]^[10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

Size	Pitch	Maximum Roller Diameter	Minimum Ultimate Tensile Strength	Measuring Load
ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
25	0.250 in (6.35 mm)	0.130 in (3.30 mm)	780 lb (350 kg)	18 lb (8.2 kg)
35	0.375 in (9.53 mm)	0.200 in (5.08 mm)	1,760 lb (800 kg)	18 lb (8.2 kg)
41	0.500 in (12.70 mm)	0.306 in (7.77 mm)	1,500 lb (680 kg)	18 lb (8.2 kg)
40	0.500 in (12.70 mm)	0.312 in (7.92 mm)	3,125 lb (1,417 kg)	31 lb (14 kg)
50	0.625 in (15.88 mm)	0.400 in (10.16 mm)	4,880 lb (2,210 kg)	49 lb (22 kg)
60	0.750 in (19.05 mm)	0.469 in (11.91 mm)	7,030 lb (3,190 kg)	70 lb (32 kg)
80	1.000 in (25.40 mm)	0.625 in (15.88 mm)	12,500 lb (5,700 kg)	125 lb (57 kg)
100	1.250 in (31.75 mm)	0.750 in (19.05 mm)	19,531 lb (8,859 kg)	195 lb (88 kg)
120	1.500 in (38.10 mm)	0.875 in (22.23 mm)	28,125 lb (12,757 kg)	281 lb (127 kg)
140	1.750 in (44.45 mm)	1.000 in (25.40 mm)	38,280 lb (17,360 kg)	383 lb (174 kg)
160	2.000 in (50.80 mm)	1.125 in (28.58 mm)	50,000 lb (23,000 kg)	500 lb (230 kg)
180	2.250 in (57.15 mm)	1.460 in (37.08 mm)	63,280 lb (28,700 kg)	633 lb (287 kg)
200	2.500 in (63.50 mm)	1.562 in (39.67 mm)	78,175 lb (35,460 kg)	781 lb (354 kg)
240	3.000 in (76.20 mm)	1.875 in (47.63 mm)	112,500 lb (51,000 kg)	1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches)	Pitch expressed in eighths	ANSI standard chain number	Width (inches)
¹⁄₄	²⁄₈	25	¹⁄₈
³⁄₈	³⁄₈	35	³⁄₁₆
¹⁄₂	⁴⁄₈	41	¹⁄₄
¹⁄₂	⁴⁄₈	40	⁵⁄₁₆
⁵⁄₈	⁵⁄₈	50	³⁄₈
³⁄₄	⁶⁄₈	60	¹⁄₂
1	⁸⁄₈	80	⁵⁄₈

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

WHY CHOOSE US

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System

The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Nonstandard
Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Mining Machinery, Sugar Machinery
Hardness:	Hardened Tooth Surface

Samples:	US$ 0/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:

1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.

wheel sprocket

Temperature Limits for wheel sprocket System’s Operation

The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.

Here are some common materials used in wheel sprocket systems and their general temperature limits:

Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.

It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.

When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.

wheel sprocket

Advantages of Using a wheel sprocket Configuration

Using a wheel sprocket configuration for power transmission offers several advantages over other methods. Here are some key benefits:

1. Efficient Power Transmission:

The wheel sprocket assembly provide a highly efficient method of transmitting power between shafts with minimal energy loss. The teeth of the sprocket mesh with the links of the chain or the teeth of another sprocket, ensuring a positive engagement that reduces slippage and maximizes power transfer.

2. Versatility:

Wheels and sprockets are available in various sizes, configurations, and materials, making them highly versatile components for different applications. They can accommodate a wide range of speed and torque requirements, making them suitable for various mechanical systems.

3. Compact Design:

The compact design of wheel sprocket assemblies allows for space-saving installations in machinery. The concentric arrangement of the components minimizes the overall footprint, making it ideal for applications with limited space.

4. Precise Speed Control:

By selecting sprockets with different numbers of teeth, the gear ratio can be easily adjusted to achieve precise speed control in the driven shaft. This level of control is essential for many applications, such as conveyor systems, where different speeds are required for different processes.

5. High Torque Capacity:

wheel sprocket systems can handle high torque loads, making them suitable for heavy-duty applications. This high torque capacity is especially beneficial in industrial settings where large loads need to be moved or lifted.

6. Smooth and Quiet Operation:

When properly lubricated and maintained, the interaction between the sprocket and the chain or other sprockets results in smooth and quiet operation. This makes wheel sprocket systems preferable in applications where noise reduction is important.

7. Easy Installation and Maintenance:

Installing a wheel sprocket assembly is relatively straightforward, and they require minimal maintenance when used correctly. Periodic lubrication and tension adjustments are typically all that is needed to keep the system running smoothly.

8. Suitable for High-Speed Applications:

wheel sprocket configurations are well-suited for high-speed applications where belts or gears may not be as practical due to limitations in speed capabilities.

In summary, the wheel sprocket configuration offers efficient power transmission, versatility, compactness, precise speed control, high torque capacity, smooth operation, and ease of installation and maintenance. These advantages make it a popular choice in a wide range of mechanical systems and industrial applications.

China factory Martin Transmission Conveyor Parts Sprocket Manufacturer Price C45 Carbon Stainless Steel Gear Taper Bore Bush Lock Hub Cast Wheel Idler Plate Wheel
editor by Dream 2024-05-06

China high quality Transmission Belt Parts Gearbox Agricultural Machinery Mining Machinery Conveyor Chains High Speed Stock Bore Conveyor Chain Pitch Sprocket Wheel Hub Sprocket

Product Description

SPROCKET 5/8” X 3/8” 10B SERIES SPROCKETS

For Chain Acc.to DIN8187 ISO/R 606
Tooth Radius r3					16.0mm
Radius Width C					1.6mm
Tooth Width b1					9.0mm
Tooth Width B1					9.1mm
Tooth Width B2					25.5mm
Tooth Width B3					42.1mm
10B SERIES ROLLER CHAINS
Pitch					15.875 mm
Internal Width					9.65 mm
Roller Diameter					10.16 mm

Z	de	dp	SIMPLEX			DUPLEX			TRIPLEX
Z	de	dp	dm	D1	A	dm	D2	A	dm	D3	A
8	47.0	41.48	25	10	25	25	12	40	25	12	55
9	52.6	46.42	30	10	25	30	12	40	30	12	55
10	57.5	51.37	35	10	25	35	12	40	35	12	55
11	63.0	56.34	37	12	30	39	14	40	39	16	55
12	68.0	61.34	42	12	30	44	14	40	44	16	55
13	73.0	66.32	47	12	30	49	14	40	49	16	55
14	78.0	71.34	52	12	30	54	14	40	54	16	55
15	83.0	76.36	57	12	30	59	14	40	59	16	55
16	88.0	81.37	60	12	30	64	16	45	64	16	60
17	93.0	86.39	60	12	30	69	16	45	69	16	60
18	98.3	91.42	70	14	30	74	16	45	74	16	60
19	103.3	96.45	70	14	30	79	16	45	79	16	60
20	108.4	101.49	75	14	30	84	16	45	84	16	60
21	113.4	106.52	75	16	30	85	16	45	85	20	60
22	118.0	111.55	80	16	30	90	16	45	90	20	60
23	123.5	116.58	80	16	30	95	16	45	95	20	60
24	128.3	121.62	80	16	30	100	16	45	100	20	60
25	134.0	126.66	80	16	30	105	16	45	105	20	60
26	139.0	131.70	85	20	35	110	20	45	110	20	60
27	144.0	136.75	85	20	35	110	20	45	110	20	60
28	148.7	141.78	90	20	35	115	20	45	115	20	60
29	153.8	146.83	90	20	35	115	20	45	115	20	60
30	158.8	151.87	90	20	35	120	20	45	120	20	60
31	163.9	156.92	95	20	35	120	20	45	120	20	60
32	168.9	161.95	95	20	35	120	20	45	120	20	60
33	174.5	167.00	95	20	35	120	20	45	120	20	60
34	179.0	172.05	95	20	35	120	20	45	120	20	60
35	184.1	177.10	95	20	35	120	20	45	120	20	60
36	189.1	182.15	100	20	35	120	20	45	120	25	60
37	194.2	187.20	100	20	35	120	20	45	120	25	60
38	199.2	192.24	100	20	35	120	20	45	120	25	60
39	204.2	197.29	100	20	35	120	20	45	120	25	60
40	209.3	202.34	100	20	35	120	20	45	120	25	60
41	214.8	207.38	*100	20	40	120	20	50	*130	25	60
42	2,199	212.43	*100	20	40	120	20	50	*130	25	60
43	224.9	217.48	*100	20	40	120	20	50	*130	25	60
44	230.0	222.53	*100	20	40	120	20	50	*130	25	60
45	235.0	227.58	*100	20	40	*120	20	50	*130	25	60
46	240.1	232.63	*100	20	40	*120	20	50	*130	25	60
47	245.1	237.68	*100	20	40	*120	20	50	*130	25	60
48	250.2	242.73	*100	20	40	*120	20	50	*130	25	60
49	255.2	247.78	*100	20	40	*120	20	50	*130	25	60
50	260.3	252.82	*100	20	40	*120	20	50	*130	25	60
51	265.3	257.87	*100	20	40	*120	20	50	*130	25	60
52	270.4	262.92	*100	20	40	*120	20	50	*130	25	60
53	275.4	267.97	*100	20	40	*120	20	50	*130	25	60
54	280.5	273.03	*100	20	40	*120	20	50	*130	25	60
55	285.5	278.08	*100	20	40	*120	20	50	*130	25	60
56	290.6	283.13	*100	20	40	*120	20	50	*130	25	60
57	296.0	288.18	*100	20	40	*120	20	50	*130	25	60
58	300.7	293.23	*100	20	43	*120	20	57	*130	25	64
59	305.7	298.28	*100	20	43	*120	20	57	*130	25	64
60	310.8	303.33	*100	20	43	*120	20	57	*130	25	64
62	321.4	313.43	*100	20	43	*120	20	57	*130	25	64
64	331.5	323.53	*100	20	43	*120	20	57	*130	25	67
65	336.5	328.58	*100	20	43	*120	20	57	*130	25	67
66	341.6	333.64	*100	20	43	*120	20	57	*130	25	67
68	351.7	343.74	*100	20	43	*120	20	57	*130	25	67
70	361.8	353.84	*100	20	43	*120	20	57	*130	25	67
72	371.9	363.94	*100	20	43	*120	20	57	*130	25	67
75	387.1	379.10	*100	20	43	*120	20	57	*130	25	67
76	392.1	384.15	*100	20	43	*120	20	57	*130	25	67
78	402.2	394.25	*100	20	43	*120	20	57	*130	25	67
80	412.3	404.36	*100	20	43	*130	20	57	*130	25	67
85	437.6	429.62	*100	20	50	*130	20	58	*130	25	67
90	462.8	454.88	*100	20	50	*130	20	58	*130	25	67
95	488.5	480.14	*100	20	50	*130	20	58	*130	25	67
100	513.4	505.40	*100	20	50	*130	20	58	*130	25	67
110	563.9	555.92	*100	20	50	*130	20	58	*130	25	67
114	584.1	576.13	*100	20	50	*130	20	58	*130	25	67
120	614.4	606.45	*100	20	50	*130	20	58	*130	25	67
125	639.7	631.51	*100	20	50	*130	20	58	*130	25	67

Notice: *welding hub

BASIC INFO.

Product name	DIN ISO Standard Sprocket for Roller Chain
Materials Available	1. Stainless Steel: SS304, SS316, etc
	2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
	3. OEM according to your request
Surface Treatment	Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic	Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion	ISO DIN ANSI & Customer Drawings
Size	Customer Drawings & ISO standard
Application	Industrial transmission equipment
Package	Wooden Case / Container and pallet, or made-to-order
Certificate	ISO9001: 2008
Advantage	Quality first, Service first, Competitive price, Fast delivery
Delivery Time	20 days for samples. 45 days for official order.

INSTALLATION AND USING

NOTICE

FOR CHAIN STHangZhouRDS

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

Size	Pitch	Maximum Roller Diameter	Minimum Ultimate Tensile Strength	Measuring Load
ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
25	0.250 in (6.35 mm)	0.130 in (3.30 mm)	780 lb (350 kg)	18 lb (8.2 kg)
35	0.375 in (9.53 mm)	0.200 in (5.08 mm)	1,760 lb (800 kg)	18 lb (8.2 kg)
41	0.500 in (12.70 mm)	0.306 in (7.77 mm)	1,500 lb (680 kg)	18 lb (8.2 kg)
40	0.500 in (12.70 mm)	0.312 in (7.92 mm)	3,125 lb (1,417 kg)	31 lb (14 kg)
50	0.625 in (15.88 mm)	0.400 in (10.16 mm)	4,880 lb (2,210 kg)	49 lb (22 kg)
60	0.750 in (19.05 mm)	0.469 in (11.91 mm)	7,030 lb (3,190 kg)	70 lb (32 kg)
80	1.000 in (25.40 mm)	0.625 in (15.88 mm)	12,500 lb (5,700 kg)	125 lb (57 kg)
100	1.250 in (31.75 mm)	0.750 in (19.05 mm)	19,531 lb (8,859 kg)	195 lb (88 kg)
120	1.500 in (38.10 mm)	0.875 in (22.23 mm)	28,125 lb (12,757 kg)	281 lb (127 kg)
140	1.750 in (44.45 mm)	1.000 in (25.40 mm)	38,280 lb (17,360 kg)	383 lb (174 kg)
160	2.000 in (50.80 mm)	1.125 in (28.58 mm)	50,000 lb (23,000 kg)	500 lb (230 kg)
180	2.250 in (57.15 mm)	1.460 in (37.08 mm)	63,280 lb (28,700 kg)	633 lb (287 kg)
200	2.500 in (63.50 mm)	1.562 in (39.67 mm)	78,175 lb (35,460 kg)	781 lb (354 kg)
240	3.000 in (76.20 mm)	1.875 in (47.63 mm)	112,500 lb (51,000 kg)	1,000 lb (450 kg

Pitch (inches)	Pitch expressed in eighths	ANSI standard chain number	Width (inches)
¹⁄₄	²⁄₈	25	¹⁄₈
³⁄₈	³⁄₈	35	³⁄₁₆
¹⁄₂	⁴⁄₈	41	¹⁄₄
¹⁄₂	⁴⁄₈	40	⁵⁄₁₆
⁵⁄₈	⁵⁄₈	50	³⁄₈
³⁄₄	⁶⁄₈	60	¹⁄₂
1	⁸⁄₈	80	⁵⁄₈

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

WHY CHOOSE US

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Nonstandard
Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery
Hardness:	Hardened Tooth Surface

Samples:	US$ 0/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

Best Lubrication Practices for wheel sprocket Systems

Proper lubrication is essential for maintaining the efficiency and longevity of wheel sprocket systems. The lubrication practices can vary depending on the specific application and the environment in which the system operates. Here are some best practices for lubricating wheel sprocket systems:

Cleanliness: Before applying any lubricant, ensure that the wheel sprocket surfaces are clean and free from dirt, debris, and old lubricant residue. Cleaning the components helps prevent contaminants from mixing with the lubricant and causing additional wear.
Choose the Right Lubricant: Select a lubricant specifically designed for the wheel sprocket system. Consider factors such as load, speed, temperature, and environmental conditions when choosing the appropriate lubricant. Some systems may require grease, while others may need oil-based lubricants.
Apply Adequate Amount: Apply the lubricant in the right quantity to ensure proper coverage of the contacting surfaces. Too little lubricant may not provide sufficient protection, while too much can lead to excess heat and waste.
Regular Lubrication Schedule: Establish a maintenance schedule for lubrication based on the operating conditions of the system. In high-demand applications, more frequent lubrication may be necessary to prevent premature wear.
Monitor and Reapply: Regularly monitor the condition of the wheel sprocket system and observe any signs of inadequate lubrication, such as increased friction or unusual noise. Reapply lubricant as needed to maintain optimal performance.
Re-lubrication After Cleaning: If the wheel sprocket system is cleaned, ensure that fresh lubricant is applied after cleaning to restore the protective layer.
Consider Lubrication Type: Depending on the application, consider using dry lubricants or solid lubricants for environments where dust and dirt accumulation may be a concern.

It’s essential to follow the manufacturer’s recommendations and guidelines for lubrication. Additionally, consult with lubrication experts or equipment suppliers for specific recommendations based on your wheel sprocket system’s unique requirements.

wheel sprocket

Noise and Vibration in wheel sprocket Configurations

In a wheel sprocket configuration, noise and vibration levels can vary depending on several factors:

Quality of Components: The quality of the wheel sprocket components can significantly impact noise and vibration. Well-manufactured and precisely engineered components tend to produce less noise and vibration.
Lubrication: Proper lubrication of the sprocket teeth and chain or belt can reduce friction, which in turn helps minimize noise and vibration.
Alignment: Correct alignment between the wheel sprocket is crucial. Misalignment can lead to increased noise and vibration as the components may not mesh smoothly.
Tension: Maintaining the appropriate tension in the chain or belt is essential. Insufficient tension can cause the chain to slap against the sprocket teeth, resulting in noise and vibration.
Speed and Load: Higher speeds and heavier loads can lead to increased noise and vibration levels in the system.
Wear and Damage: Worn-out or damaged components can create irregularities in motion, leading to increased noise and vibration.

To reduce noise and vibration in a wheel sprocket setup:

Use high-quality components from reputable suppliers.
Ensure proper lubrication with appropriate lubricants.
Regularly inspect and maintain the system to detect any misalignment, wear, or damage.
Follow manufacturer guidelines for chain or belt tensioning.
Consider using vibration-damping materials or mounting methods if necessary.

Minimizing noise and vibration not only improves the comfort and safety of the machinery but also extends the life of the components by reducing wear and fatigue.

wheel sprocket

Can a wheel sprocket System be Used in Bicycles and Other Vehicles?

Yes, a wheel sprocket system is commonly used in bicycles and various other vehicles. In bicycles, the wheel sprocket system is a fundamental part of the drivetrain, which transfers power from the rider’s legs to the wheels, propelling the bicycle forward.

The typical bicycle drivetrain consists of a chain, front sprockets (chainrings), rear sprockets (cassette), and the bicycle’s wheels. When the rider pedals the bicycle, the chain engages with the sprockets, and as a result, the rotational motion from the pedaling is transferred to the rear wheel.

The selection of sprocket sizes (number of teeth on chainrings and cassette) can affect the gear ratio, allowing cyclists to adjust their pedaling effort and speed to suit different terrains and riding conditions. Smaller sprockets provide easier pedaling for climbing steep hills, while larger sprockets offer higher speeds on flat or downhill sections.

Beyond bicycles, the wheel sprocket system is widely used in various other vehicles and machinery to transmit power and control speed. It can be found in motorcycles, mopeds, electric scooters, and even some small electric vehicles. Additionally, the wheel sprocket system is prevalent in industrial machinery, where precise speed control and torque transmission are essential.

The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.

China high quality Transmission Belt Parts Gearbox Agricultural Machinery Mining Machinery Conveyor Chains High Speed Stock Bore Conveyor Chain Pitch Sprocket Wheel Hub Sprocket
editor by CX 2024-04-16

China Standard Chain Wheel Finished Bore Sprocket 08b-1 20 Teeth

Product Description

Yuchen power tramsmission offer all the sprocket
Product Description
1. American Standard, European Standard, Japanese Standard
2. Pilot bore, finished bore, taper bore and special bore available
3. Bright surface and high precision
4. Advanced heat treatment and surface treatment crafts
5. Better quality and competitive price.
6. Material C45(1045), low carbon steel, 40Cr, 20CrMnTi, stainless steel such as SS316L, SS316, SS304, SS420, copper etc. available
7. Standard sea worthy package to Europe and American
8. High speed digital gear hobbing machines to guarantee the teeths quality
9. Corrosion resistance treatment available
10. Control on tolerance and easy to install
11. Good material and good treatment to make sure long life span
12. OEM/ODM welcome
Product show

Manufacture process

Business type	Manufacturer & Exporter
Main export market	Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa
Material	C45, low carbon steel, 40Cr, cast iron, stainless steel, copper etc
Manufacturing method	Forged and then machined, hobbed, if need can also weld
Heat treatment	High frequency quenching and so on
Surface treatment	Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on
Model	Type A & Type B, Single, Double, Triple – 35B10-80,40B9-90,50B9-90,60B9-90,80B9-90,100B9-90,120B9-80,140B10-60,160B10-60;06B10-125,08B9-125,10B9-125,12B9-125,16B9-125,20B9-114,24B9-90,28B9-76,32B9-76, and other sprocket to fit with conveyor chain, transmission chain
Packing	Plywood Case/Pallet

FAQ

Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material:	Carbon Steel
Surface Treatment:	Baking Paint
Motor Type:	Frequency Control Motor
Installation:	Turning
Transport Package:	Non-Fumigation
Specification:	10Bb 20T

Samples:	US$ 1/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

wheel sprocket

Vertical Power Transmission with wheel sprocket System

Load and Torque: When transmitting power vertically, the weight of the load can significantly impact the torque requirements. The torque must be sufficient to lift the load against gravity while accounting for friction and other resistive forces.
Sprocket Selection: Choosing the right sprocket is critical for vertical transmission. The sprocket teeth must be designed to engage the chain or belt effectively and prevent slipping, especially when lifting heavy loads.
Lubrication: Proper lubrication is essential to reduce friction and wear in the system. Vertical applications may require specific lubricants to ensure smooth operation and prevent premature failure.
Tensioning: Maintaining the correct tension in the chain or belt is crucial for vertical power transmission. Proper tension helps prevent sagging and ensures proper engagement between the wheel sprocket.
Overhung Load: In vertical setups, the weight of the sprocket and shaft assembly can impose an overhung load on the bearings. Adequate support and bearing selection are necessary to handle this load.

wheel sprocket

Role of a wheel sprocket in a Mechanical System

In a mechanical system, a wheel sprocket play a crucial role in transferring motion and power from one component to another. They are essential elements of various machines and mechanisms, such as bicycles, conveyor systems, automobiles, and industrial machinery. Let’s explore their functions in more detail:

1. Wheel:

The wheel is a circular component with a central shaft (axle) that allows it to rotate freely around the axle’s axis. Its primary functions include:

Motion Transmission: When a force is applied to the wheel’s outer edge, it rotates around the axle, enabling the transfer of linear motion into rotational motion.
Load Bearing: The wheel’s structure and material are designed to support and distribute the load placed on it, allowing smooth movement over various surfaces.
Reduction of Friction: By using wheels, the friction between the moving object and the ground is significantly reduced, making it easier to move heavy loads with less effort.
Directional Control: Wheels can be attached to steering mechanisms to control the direction of movement in vehicles and other equipment.

2. Sprocket:

A sprocket is a toothed wheel designed to mesh with a chain or a belt, facilitating motion transfer between the sprocket and the chain/belt. Its key functions include:

Power Transmission: When rotational force (torque) is applied to the sprocket, the teeth engage with the links of the chain or belt, transferring motion and power from one sprocket to another.
Speed and Torque Conversion: Different-sized sprockets can be used to adjust the speed and torque of the driven component in a mechanical system.
Positive Drive: The teeth on the sprocket and the links on the chain/belt create a positive drive system, reducing the likelihood of slippage or loss of power during operation.
Chain/Belt Tensioning: Sprockets help maintain proper tension in the chain or belt, ensuring optimal performance and longevity of the power transmission system.

Together, wheels and sprockets form a vital part of mechanical systems, enabling efficient motion transmission, power transfer, and control in a wide range of applications across various industries.

China Standard Chain Wheel Finished Bore Sprocket 08b-1 20 Teeth
editor by CX 2024-01-03

China factory Conveyor Chain CZPT Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Product Description

Conveyor Chain CZPT Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

We Are Professional Metal Processing Factory With Modern Automation Equipment, Specialized in Precision Machining part /Turning part /Welding part /Precision Fixture.Don’t Hasitate RFQ, We will Feedback You Quotation Within 24 Hours.

Product Description

Equipment

3-axis, 4-axis and full 5-axis processing equipment, CNC lathe, centering machine, turning and milling compound, wire cutting, EDM, grinding, etc

Processing

CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding

Materials

Aluminum:2000 series, 6000 series, 7075, 5052, etc.

Stainless steel: SUS303, SUS304, SS316, SS316L, 17-4PH, etc.

Steel:1214L/1215/1045/4140/SCM440/40CrMo, etc.

Brass:260, C360, H59, H60, H62, H63, H65, H68, H70, Bronze, Copper

Titanium:Grade F1-F5

Plastic:Acetal/POM/PA/Nylon/PC/PMMA/PVC/PU/Acrylic/ABS/PTFE/PEEK etc.

Tolerance

+/-0.002~+/-0.005mm

Our Advantages

1)24 hours online service & Quickly Quote/Delivery.
2)100% QC quality inspection before delivery, and can provide quality inspection form.
3)10+ years of experience in the CNC machining area and have a senior design team to offer perfect modification suggestions

Quality Assurance

100% Inspect Before Shipment, ISO9001:2015, ISO13485:2016, SGS, RoHs, TUV

Serface Treatment

Aluminum parts:Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film, Brushing, Polishing
Stainless Steel parts:Polishing, Passivating, Sandblasting, Laser engraving, Electrophoresis black, Oxide black
Steel parts:Zinc Plating, Oxide black, Nickel Plating, Chrome Plating, Carburized, Heat treatment
Brass parts:Nickel Plating, chrome plating, Electrophoresis black, Oxide black, Powder coated

Click Here Get Free Quotation

Machining Workshop

Nonstander Gears Display

Strictly on Quality Contoul, 100% Inspect Before Shipment

Click Here Get More Information

Packging And Delivery

Application Industry

Areospace

Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons, Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears,Differential Housing, Axle Shafts

Robotics

Custom robotic end-effectors, Low-volume prototype, Pilot, Enclosures, Custom tooling, Fixturing

Medical Industry

Rotary Bearing Seal Rings for CZPT Knife,CT Scanner Frames,Mounting Brackets,Card Retainers for CT Scanners,Cooling Plenums for CT Scanners,Brackets for CT Scanners,Gearbox Components,Actuators,Large Shafts

Energy Industry

Drill Pipes and Casing, Impellers Casings, Pipe Control Valves, Shafts, Wellhead Equipment, Mud Pumps, Frac Pumps, Frac Tools,Rotor Shafts and disc

Auto&Motorcycle

Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons,Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears, Differential Housing, Axle Shafts

Home Appliances

Screws, hinges, handles, slides, turntables, pneumatic rods, guide rails, steel drawers

Customer And Comment

More than 15 years of customer service experience in Japan, Europe and America, adapt to various technical standards (such as JIS in Japan, ASTM in America, DIN in Germany, etc. ), and it can provide a variety of materials processing and surface treatment.

Certifications

Click Here For RFQ

FAQ

Q1. What kind of production service do you provide?
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding, Simple Assembly and Various Metal Surface Treatment.

Q2. How about the lead time?
Sample Production Time : Usually 5~10 Work Days
Mass Production Time : Usually 15~20 Work Days

Q3. How about your quality?
♦Our management and production executed strictly according to ISO9001 : 2008 quality System.
♦We will make the operation instruction once the sample is approval.
♦ We will 100% inspect the products before shipment.
♦If there is quality problem, we will supply the replacement by our shipping cost.

Q4. How long should we take for a quotation?
After receiving detail information we will quote within 24 hours

Q5. What is your quotation element?
Drawing or Sample, Material, finish and Quantity.

Q6. What is your payment term?
Mould : 50% prepaid, 50% after the mould finish, balance after sample approval.
Goods : 50% prepaid, balance T/T before shipment.

Standard Or Nonstandard:	Nonstandard
Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Aerospace/ Marine/Automotive/Medical Equipments
Hardness:	Soft Tooth Surface
Manufacturing Method:	Cast Gear
Toothed Portion Shape:	Spur Gear
Material:	Stainless Steel

Samples:	US$ 0.8/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

wheel sprocket

Ensuring Proper Alignment between a Wheel and its Corresponding Sprocket

Proper alignment between a wheel and its corresponding sprocket is crucial for the smooth and efficient operation of the wheel sprocket system. Misalignment can lead to increased wear, noise, and reduced performance. Here are some steps to ensure proper alignment:

Use Precision Components: Ensure that both the wheel sprocket are high-quality, precision-manufactured components that meet the required specifications. Using well-machined components will aid in achieving better alignment.
Check Axle Alignment: Make sure the axle or shaft on which the wheel sprocket are mounted is straight and properly aligned. Any misalignment in the axle can lead to misalignment of the wheel sprocket.
Proper Mounting: Ensure that the wheel sprocket are securely and correctly mounted on the axle or shaft. Use appropriate fasteners and tightening techniques to prevent any movement or shifting during operation.
Check for Parallelism: The axes of the wheel sprocket should be parallel to each other. Measure the distance between the axes at multiple points to verify parallel alignment.
Use Alignment Tools: Alignment tools, such as laser alignment systems, can be employed to accurately align the wheel sprocket. These tools can help identify and correct misalignments effectively.
Check Tension and Tensioner Alignment: If a tensioner is used in the system, ensure that it is properly aligned and applying the right tension to the chain or belt. Incorrect tension can cause misalignment.
Regular Maintenance: Implement a regular maintenance schedule to check and adjust alignment as needed. Regular inspections can help identify and address alignment issues before they cause significant problems.
Monitor Performance: Keep an eye on the performance of the wheel sprocket system. Unusual noises, vibrations, or signs of wear can indicate misalignment and should be investigated promptly.

Proper alignment is essential for the long-term performance and reliability of the wheel sprocket system. By following these steps and conducting regular maintenance, you can ensure that the wheel sprocket work together harmoniously, providing efficient power transmission and minimizing wear and tear.

wheel sprocket

Using a Belt Sprocket in Place of a Chain Sprocket with a Wheel

Yes, in many cases, a belt sprocket can be used in place of a chain sprocket with a wheel, provided that the system is designed to accommodate the change.

Both chain sprockets and belt sprockets serve the same fundamental purpose of transferring rotational motion and power between the wheel and the driven component. However, there are some important considerations to keep in mind when replacing a chain sprocket with a belt sprocket:

Alignment: Belt sprockets and chain sprockets must be aligned properly with the wheel to ensure smooth and efficient power transmission. Any misalignment can cause premature wear and reduce the system’s overall performance.
Tension: Chain-driven systems require specific tension to prevent slack and maintain proper engagement between the sprockets and the chain. Belt-driven systems, on the other hand, require appropriate tension to prevent slippage. Ensuring the correct tension for the specific type of sprocket is crucial for reliable operation.
Load Capacity: Consider the load capacity and torque requirements of the system when selecting a belt sprocket. Belt sprockets may have different load-carrying capabilities compared to chain sprockets, and using the wrong type can lead to premature wear or failure.
Speed and RPM: Belt-driven systems may have different operating speeds and RPM limits compared to chain-driven systems. Ensure that the selected belt sprocket can handle the desired rotational speed without exceeding its design limitations.
System Design: Changing from a chain-driven system to a belt-driven system (or vice versa) may require modifications to the overall system design, including the size of the sprockets and the layout of the system. Consult with an engineer or a qualified professional to ensure that the replacement is appropriate and safe.

Overall, replacing a chain sprocket with a belt sprocket can be a viable option in certain applications. However, it’s essential to consider the factors mentioned above and evaluate the compatibility of the new sprocket with the existing system to achieve optimal performance and longevity.

wheel sprocket

Choosing the Right Size of Sprocket to Match a Wheel

Choosing the correct size of sprocket to match a wheel is essential for ensuring efficient power transmission and proper functionality of a mechanical system. Here are the steps to help you choose the right size of sprocket:

1. Determine the Pitch Diameter of the Wheel:

Measure the diameter of the wheel from the center to the point where the teeth of the sprocket will engage with the wheel. This measurement is known as the pitch diameter of the wheel.

2. Identify the Desired Gear Ratio:

Determine the gear ratio you want to achieve for your application. The gear ratio is the ratio of the number of teeth on the sprocket to the number of teeth on the wheel and determines the speed and torque output.

3. Calculate the Number of Teeth on the Sprocket:

Once you have the pitch diameter of the wheel and the desired gear ratio, you can calculate the number of teeth on the sprocket using the formula:

Number of Teeth on Sprocket = (Desired Gear Ratio) * (Number of Teeth on Wheel)

4. Select a Standard Sprocket Size:

Based on the calculated number of teeth on the sprocket, choose a standard sprocket size that comes closest to the calculated value. Sprockets are available in various tooth counts, and you may need to choose the nearest size available.

5. Consider Chain Compatibility:

If you are using a chain drive system, ensure that the selected sprocket is compatible with the chain you plan to use. The chain pitch (distance between the centers of adjacent roller pins) should match the pitch of the sprocket.

6. Verify Center Distance:

Check that the center distance between the wheel and the sprocket is appropriate for your application. The center distance is the distance between the centers of the wheel and the sprocket and should be set to achieve the desired tension and alignment of the chain or belt.

7. Consider the Material and Tooth Profile:

Select a sprocket material suitable for your application, such as steel, stainless steel, or plastic, based on factors like load, environment, and operating conditions. Additionally, consider the tooth profile (standard or custom) to ensure smooth engagement with the chain or belt.

By following these steps and considering the specific requirements of your machinery and mechanical system, you can choose the right size of sprocket to match your wheel and achieve optimal performance and longevity of the system.

China factory Conveyor Chain CZPT Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
editor by CX 2023-10-27

China Hot selling Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Product Description

Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Standard sprockets:

European standard sprockets
DIN stock bore sprockets & plateheels	03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3
DIN stock bore sprockets & plateheels	03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3
DIN finished bore sprockets	06B-1 08B-1 10B-1 12B-1 16B-1 20B-1
stainless steel sprockets	06B-1 08B-1 10B-1 12B-1 16B-1
taper bore sprockets	3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″
cast iron sprockets	06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
platewheels for conveyor chain	20×16mm 30×17.02mm P50 P75 P100
table top wheels	P38.1
idler sprockets with ball bearing	8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″
double simplex sprockets	06B-1 08B-1 10B-1 12B-1 16B-1
American standard sprockets
ASA stock bore sprockets	-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200 200-2 240
finished bore sprockets
stainless steel sprockets	60
double single sprockets&single type Csprockets
taper bore sprockets	35 35-2 -2 50 50-2 60 60-2 80 80-2
double pitch sprockets	2040/2042 2050/2052 2060/2062 2080/2082
sprockets with split taper bushings	40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2
sprockets with QD bushings	35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3
Japan standard sprockets
JIS stock sprockets	140 160
finished bore sprockets	FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B
double single sprockets	40SD 50SD 60SD 80SD 100SD
double pitch sprockets
speed-ratio sprockets	C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12
idler sprockets	35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H
table top sprockets	P38.1

Customization process :

1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote: We will give you the best price within 24 hours
3.Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization: Short delivery time

Our Factory

If you need to customize transmission products,
please click here to contact us!

Chain Sprockets:

Company Information:

Standard Or Nonstandard:	Standard
Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Cut Gear
Toothed Portion Shape:	Spur Gear
Material:	Custom Made

Samples:	US$ 9999/Piece 1 Piece(Min.Order) \| Request Sample

wheel sprocket

What are the Maintenance Requirements for a wheel sprocket Assembly?

Proper maintenance of the wheel sprocket assembly is essential to ensure its optimal performance and longevity. Here are some maintenance tips:

Regular Cleaning: Keep the wheel sprocket assembly clean from dirt, debris, and grime. Regularly wipe down the sprockets and chain to prevent buildup, which can lead to accelerated wear.
Lubrication: Apply a suitable lubricant to the chain and sprockets to reduce friction and wear. Lubrication also helps in maintaining smooth operation and preventing corrosion. However, avoid over-lubrication, as excessive grease can attract more dirt.
Chain Tension: Check the tension of the chain regularly. A loose chain can result in slippage and damage to the sprockets, while an overly tight chain can increase wear and strain on the components. Adjust the chain tension as per the manufacturer’s guidelines.
Inspection: Periodically inspect the sprockets and chain for signs of wear, damage, or elongation. Replace any worn-out or damaged components promptly to avoid further issues.
Alignment: Ensure proper alignment of the sprockets and wheels. Misalignment can lead to uneven wear and reduced efficiency. Adjust the alignment as needed to maintain smooth power transmission.
Replace Worn Parts: Over time, sprockets and chains will wear out due to regular use. Replace worn sprockets or chains with new ones from reputable suppliers to maintain optimal performance.
Environmental Considerations: In certain applications, exposure to harsh environments or extreme temperatures may require more frequent maintenance and inspection.

By following these maintenance practices, you can extend the lifespan of the wheel sprocket assembly and ensure reliable operation in various applications.

wheel sprocket

Inspecting a wheel sprocket for Wear and Tear

Regular inspection of the wheel sprocket is essential to ensure their proper functioning and to identify any signs of wear and tear. Here are the steps to inspect a wheel sprocket:

Visual Inspection: Start by visually examining the wheel sprocket for any visible signs of wear, damage, or deformation. Look for cracks, chips, dents, or any irregularities on the surface of both components.
Check for Misalignment: Verify that the wheel sprocket are properly aligned with each other. Misalignment can lead to accelerated wear and affect the overall performance of the system.
Measure Wear: Use calipers or a wear gauge to measure the sprocket’s tooth profile and the wheel’s rolling surface. Compare these measurements with the original specifications to determine if significant wear has occurred.
Inspect Teeth and Chain Engagement: If the wheel sprocket are part of a chain drive system, closely examine the sprocket teeth and chain engagement. Worn or elongated teeth can cause poor chain engagement and lead to premature failure.
Lubrication: Check the lubrication of the wheel sprocket. Insufficient or excessive lubrication can cause increased friction, leading to wear and reduced efficiency.
Bearing Condition: If the wheel is mounted on a shaft with bearings, inspect the bearings for any signs of wear, noise, or rough movement. Properly functioning bearings are crucial for the smooth operation of the system.
Inspect Mounting Hardware: Ensure that all nuts, bolts, and other mounting hardware are securely tightened. Loose fasteners can cause vibration and misalignment issues.
Check for Contaminants: Remove any debris, dirt, or foreign particles that may have accumulated on the wheel or sprocket. Contaminants can accelerate wear and damage the components.
Replacement or Maintenance: Based on the inspection results, determine if any parts need replacement or if maintenance is required. Address any issues promptly to prevent further damage and maintain the system’s performance.

Regularly scheduled inspections and maintenance can help prolong the lifespan of the wheel sprocket assembly, optimize performance, and ensure the safety of the mechanical system.

wheel sprocket

Calculating Gear Ratio for a wheel sprocket Setup

In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:

Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel

For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:

Gear Ratio = 20 ÷ 60 = 1/3

The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.

It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.

The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.

China Hot selling Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
editor by CX 2023-10-04

China Best Sales Factory Custom Precise C45 Steel or Stainless Steel Roller Chain Sprocket Wheel Taper Bore Sprocket

Product Description

Factory Custom Precise C45 Steel or Stainless Steel Roller Chain Sprocket Wheel Taper Bore Sprocket

Chain sprocket is profiled wheel with teeth that meshes with a chain, track or other perforated or indented material.
Sprockets are used in bicycles, motorcycles, cars, tanks, and other machinery.
We professionally produce different kinds of transmission sprockets, such as:

Type	standard sprockets, standard sprockets, special sprockets, platewheel sprocket, finish bore sprocket, with bearing
Material	steel, stainless steel, 40CrMn
Surface Treatment	Blacking, zinc-plated, hardeing teeth and so on
Size	ISO, ANISI
Bore	Taper bushed bore, pilot bore, bearing bore

All our products are produced strictly according to ISO9001 and exported to more than 50 countries.

Sprockets Feature as fiollow:
1. Material: C45, Stainless steel 304, A3 etc.
2. High precision is available as per your request.
3. Sprocket processing: Forging, cast iron, Machining(shaping, hobbing etc.)
4. Good quality with most competitive price.
5. Surface treatments such as high-frequency quenching and hardened teeth can be 40-50 HRC.
6. The special rubber can be fixed on the teeth bottom to reduce the noise and wear.
7. Standard and non-standard sprockets

Main Products:
1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2. Forging, Casting, Stampling Part;
3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5. Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6. Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack
8. Other customized Machining Parts according to drawings (OEM).

More Advantages:
1. More competitive prices,
2. Shorter delivery date: 35 days.
3. We are the professional manufacturer in the field of Power Trans. Parts,specially for Timing Pulleys.
4. Produce standard and non-standard
5. Strict QC Management:ISO9001:2008,our engineer,Mr.Wang has specialized in the prodcution for over 20 years.

Packaging & Shipping:
All the products can be packed in cartons,or,you can choose the pallet packing.
MADE IN CHINA can be pressed on wooden cases.Land,air,sea transportation are available.UPS,DHL,TNT,
FedEx and EMS are all supported.

Company:

ZheJiang MIGHTY MACHINERY Co.Ltd., a subsidiary company of ZheJiang Machinery Imp.&Exp. Corp(SCMIEC),which is a wholly stated-owned enterprise established in1980,specialized in producing precision mechanical power transmission products. After years of hard work,Mighty become the holding company of 3 manufacturing factories and also the 1 of the largest enterprise supply power transmission parts in western China.

Mighty’s products are mainly exported to Europe,America and Middle East market. With the top-ranking management,professional technical support and abundant export experience,Mighty has established lasting and stable business partnership with many world famous companies and has got good reputation from world wide customers in international sales.

Factory View:

FAQ:
1. MOQ
A: Generally, 1 pc for standard parts; contact for nonstandard parts.

2. Delivery Time
A: In stock: within 5 working days. Out of stock: depends on your order quantity.

3. How To Select
A: part number or drawing, catalogue. If no, you can send us your sample, so we can make the drawing and sample accordingly.

4: What is the Warranty for your products?
A:Normally our warranty is 1 year.

We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.

Standard Or Nonstandard:	Standard
Application:	Motor, Motorcycle, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Forging/Casting
Toothed Portion Shape:	Curved Gear
Material:	40mn

Samples:	US$ 0.5/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

wheel sprocket

wheel sprocket System in Heavy Machinery and Industrial Equipment

Yes, a wheel sprocket system is commonly used in heavy machinery and industrial equipment for power transmission and motion control. The wheel sprocket configuration is a versatile and efficient method of transmitting rotational force between two shafts.

In heavy machinery and industrial equipment, the wheel is typically attached to one shaft, while the sprocket is mounted on another shaft. A chain or a toothed belt is wrapped around the wheel sprocket, connecting them. When the wheel is rotated, the chain or belt engages with the sprocket, causing the sprocket and the connected shaft to rotate as well. This mechanism allows the transfer of power from one shaft to the other, enabling various components and parts of the machinery to function.

Common applications of the wheel sprocket system in heavy machinery include:

Construction Machinery: Wheel loaders, excavators, cranes, and other construction equipment often use wheel sprocket systems for efficient power transmission in various moving parts.
Material Handling Equipment: Forklifts, conveyor systems, and other material handling equipment utilize wheel sprocket configurations to move goods and materials smoothly and reliably.
Mining Equipment: Mining machinery, such as drilling rigs and conveyors, often incorporate wheel sprocket assemblies for power transmission in challenging environments.
Agricultural Machinery: Tractors, combines, and other agricultural equipment use wheel sprocket systems to drive various components like wheels and harvesting mechanisms.
Industrial Robotics: Robots and automated systems in manufacturing often utilize wheel sprocket setups for precise motion control and efficient power transmission.

One of the key advantages of the wheel sprocket system is its ability to handle heavy loads and transmit power over long distances. It is a reliable and cost-effective method of power transmission in various industrial settings. However, proper maintenance and alignment are crucial to ensuring the system’s optimal performance and longevity.

Overall, the wheel sprocket system is a widely used and effective power transmission solution in heavy machinery and industrial equipment, offering versatility and efficiency in a range of applications.

wheel sprocket

Noise and Vibration in wheel sprocket Configurations

In a wheel sprocket configuration, noise and vibration levels can vary depending on several factors:

Quality of Components: The quality of the wheel sprocket components can significantly impact noise and vibration. Well-manufactured and precisely engineered components tend to produce less noise and vibration.
Lubrication: Proper lubrication of the sprocket teeth and chain or belt can reduce friction, which in turn helps minimize noise and vibration.
Alignment: Correct alignment between the wheel sprocket is crucial. Misalignment can lead to increased noise and vibration as the components may not mesh smoothly.
Tension: Maintaining the appropriate tension in the chain or belt is essential. Insufficient tension can cause the chain to slap against the sprocket teeth, resulting in noise and vibration.
Speed and Load: Higher speeds and heavier loads can lead to increased noise and vibration levels in the system.
Wear and Damage: Worn-out or damaged components can create irregularities in motion, leading to increased noise and vibration.

To reduce noise and vibration in a wheel sprocket setup:

Use high-quality components from reputable suppliers.
Ensure proper lubrication with appropriate lubricants.
Regularly inspect and maintain the system to detect any misalignment, wear, or damage.
Follow manufacturer guidelines for chain or belt tensioning.
Consider using vibration-damping materials or mounting methods if necessary.

Minimizing noise and vibration not only improves the comfort and safety of the machinery but also extends the life of the components by reducing wear and fatigue.

wheel sprocket

How Does a wheel sprocket Assembly Transmit Power?

In a mechanical system, a wheel sprocket assembly is a common method of power transmission, especially when dealing with rotary motion. The process of power transmission through a wheel sprocket assembly involves the following steps:

1. Input Source:

The power transmission process begins with an input source, such as an electric motor, engine, or human effort. This input source provides the necessary rotational force (torque) to drive the system.

2. Wheel Rotation:

When the input source applies rotational force to the wheel, it starts to rotate around its central axis (axle). The wheel’s design and material properties are essential to withstand the applied load and facilitate smooth rotation.

3. Sprocket Engagement:

Connected to the wheel is a sprocket, which is a toothed wheel designed to mesh with a chain. When the wheel rotates, the sprocket’s teeth engage with the links of the chain, creating a positive drive system.

4. Chain Rotation:

As the sprocket engages with the chain, the rotational force is transferred to the chain. The chain’s links transmit this rotational motion along its length.

5. Driven Component:

The other end of the chain is connected to a driven sprocket, which is attached to the component that needs to be powered or driven. This driven component could be another wheel, a conveyor belt, or any other machine part requiring motion.

6. Power Transmission:

As the chain rotates due to the engagement with the sprocket, the driven sprocket also starts to rotate, transferring the rotational force to the driven component. The driven component now receives the power and motion from the input source via the wheel, sprocket, and chain assembly.

7. Output and Operation:

The driven component performs its intended function based on the received power and motion. For example, in a bicycle, the chain and sprocket assembly transmit power from the rider’s pedaling to the rear wheel, propelling the bicycle forward.

Overall, a wheel sprocket assembly is an efficient and reliable method of power transmission, commonly used in various applications, including bicycles, motorcycles, industrial machinery, and conveyor systems.

China Best Sales Factory Custom Precise C45 Steel or Stainless Steel Roller Chain Sprocket Wheel Taper Bore Sprocket
editor by CX 2023-09-26

China best Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Product Description

Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Standard sprockets:

European standard sprockets
DIN stock bore sprockets & plateheels	03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3
DIN stock bore sprockets & plateheels	03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3
DIN finished bore sprockets	06B-1 08B-1 10B-1 12B-1 16B-1 20B-1
stainless steel sprockets	06B-1 08B-1 10B-1 12B-1 16B-1
taper bore sprockets	3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″
cast iron sprockets	06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
platewheels for conveyor chain	20×16mm 30×17.02mm P50 P75 P100
table top wheels	P38.1
idler sprockets with ball bearing	8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″
double simplex sprockets	06B-1 08B-1 10B-1 12B-1 16B-1
American standard sprockets
ASA stock bore sprockets	-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200 200-2 240
finished bore sprockets
stainless steel sprockets	60
double single sprockets&single type Csprockets
taper bore sprockets	35 35-2 -2 50 50-2 60 60-2 80 80-2
double pitch sprockets	2040/2042 2050/2052 2060/2062 2080/2082
sprockets with split taper bushings	40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2
sprockets with QD bushings	35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3
Japan standard sprockets
JIS stock sprockets	140 160
finished bore sprockets	FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B
double single sprockets	40SD 50SD 60SD 80SD 100SD
double pitch sprockets
speed-ratio sprockets	C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12
idler sprockets	35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H
table top sprockets	P38.1

Customization process :

Our Factory

If you need to customize transmission products,
please click here to contact us!

Chain Sprockets:

Company Information:

Standard Or Nonstandard:	Standard
Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Cut Gear
Toothed Portion Shape:	Spur Gear
Material:	Custom Made

Samples:	US$ 9999/Piece 1 Piece(Min.Order) \| Request Sample

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

wheel sprocket

Choosing the Right Material for a Sprocket to Ensure Longevity

Choosing the right material for a sprocket is crucial to ensure its longevity and reliable performance in a given application. The material selection depends on various factors such as load, speed, operating environment, and budget. Here are some common materials used for sprockets and their considerations:

Steel: Steel sprockets are widely used in a wide range of applications due to their excellent strength, durability, and wear resistance. They are suitable for heavy-duty and high-speed operations. Different grades of steel, such as carbon steel or alloy steel, offer varying levels of hardness and strength.
Stainless Steel: Stainless steel sprockets are preferred when corrosion resistance is essential, making them suitable for applications where the sprocket is exposed to moisture, chemicals, or outdoor elements. They are commonly used in food processing, pharmaceutical, and marine industries.
Cast Iron: Cast iron sprockets offer good wear resistance and are often used in low to medium-speed applications. They are cost-effective and provide excellent performance in less demanding conditions.
Plastics: Plastic sprockets are lightweight and corrosion-resistant. They are commonly used in applications where low noise, self-lubrication, and resistance to chemicals or moisture are required. However, they have limited load-carrying capacity and may not be suitable for heavy-duty applications.
Aluminum: Aluminum sprockets are lightweight and commonly used in applications where weight reduction is critical, such as aerospace and certain machinery. However, they are not as durable as steel sprockets and are not suitable for high loads or harsh environments.

When choosing the right material for a sprocket, consider the following:

Load Capacity: Select a material that can handle the expected loads in the application without deforming or wearing excessively.
Speed: Higher speeds may require materials with better heat dissipation and wear resistance.
Environment: Consider factors such as moisture, chemicals, temperature, and outdoor exposure. Choose a material with suitable corrosion resistance and resilience to environmental conditions.
Maintenance: Some materials may require more frequent maintenance or lubrication to ensure longevity.
Cost: Balance the material’s performance with the budget constraints of the project.

It’s essential to consult with sprocket manufacturers or material experts to determine the most appropriate material for your specific application. They can provide valuable insights and recommendations based on your requirements, helping to ensure the longevity and optimal performance of the sprocket in your machinery or equipment.

wheel sprocket

Eco-Friendly Materials for Manufacturing Wheels and Sprockets

1. Recycled Materials:

2. Biodegradable Materials:

3. Sustainable Composites:

4. Natural Materials:

5. Low-Toxicity Materials:

China best Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
editor by CX 2023-08-16

China best China High-Intensity and High Wear Resistance Custom Industrial Automation Conveyor Chain Wheel Pilot Bore Sprocket

Product Description

Company Profile

HangZhou Xihu (West Lake) Dis. Mechanical Transmission Parts Co., Ltd. is a professional manufacturer of mechanical transmission parts, founded in 1987. Our company is committed to standard roller sprocket, single row and multi-row sprocket, non-standard sprocket, gear, rack, bevel gear, sprocket, shaft, gear shaft and other products. We have passed ISO 9001 .Xihu (West Lake) Dis. company has a number of experienced engineers, involved in plHangZhou, testing, heat treatment, inspection, the use of strict and accurate testing methods. Our sprockets are widely used in agricultural machinery, stereoscopic garage, mining equipment, woodworking machinery, petroleum machinery and other industries. Implementation standards such as ANSI.BS, DIN.KANA, etc., can also be customized according to the drawing processing
Our products have won wide praise and trust from customers for their excellent quality. HangZhou Xihu (West Lake) Dis. mechanical transmission Parts Co., Ltd. adhere to the quality of survival, innovation and development, customer first business philosophy, dedicated to domestic and foreign customers service. We warmly welcome you to negotiate business with us.

Product Description

Standard or Nonstandard	Standard	Application	Maqchinery
Hardness	Hardened Tooth Surface	Material	C45
Specification	Various Sprockets	Pitch(PCD)	12.7
Toothed Portion Shape	Spur Gear	Roller(DR)	8.51
HS Code	84839000	Production Capacity	100000 Pcs/Year

Detailed Photos

Certifications

FAQ

1. Are you manufacturer or trade company ?
    We are a manufacturing factory founded in 1987 ,with trade team for international service.
2. What terms of payment you usually use ?
    T/T . 30%  deposit ,and 70% before finish production .Price :FOB ZheJiang .
3. Can you make products according to customer”s design ?
    Yes , we can make according to customer”s drawing and samples .OED and ODM are acceptable.
4.How long is your delivery time ?
   Genarally it is 5-15 days afte rthe deposit .It will take more days customized.
5. What do I need for offering a quote ?
   Please offer us 2D or 3d drawing (with material ,dimension,surface treatment and other technical  datas etc.), quantity ,or samples .
   Then we will quote the best price .

Shipping Cost: Estimated freight per unit.	To be negotiated

Application:	Machinery, Toy, Agricultural Machinery, Drilling Machine
Hardness:	Hardened Tooth Surface
Gear Position:	External Gear

Samples:	US$ 0.1/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

wheel sprocket

Best Lubrication Practices for wheel sprocket Systems

Cleanliness: Before applying any lubricant, ensure that the wheel sprocket surfaces are clean and free from dirt, debris, and old lubricant residue. Cleaning the components helps prevent contaminants from mixing with the lubricant and causing additional wear.
Choose the Right Lubricant: Select a lubricant specifically designed for the wheel sprocket system. Consider factors such as load, speed, temperature, and environmental conditions when choosing the appropriate lubricant. Some systems may require grease, while others may need oil-based lubricants.
Apply Adequate Amount: Apply the lubricant in the right quantity to ensure proper coverage of the contacting surfaces. Too little lubricant may not provide sufficient protection, while too much can lead to excess heat and waste.
Regular Lubrication Schedule: Establish a maintenance schedule for lubrication based on the operating conditions of the system. In high-demand applications, more frequent lubrication may be necessary to prevent premature wear.
Monitor and Reapply: Regularly monitor the condition of the wheel sprocket system and observe any signs of inadequate lubrication, such as increased friction or unusual noise. Reapply lubricant as needed to maintain optimal performance.
Re-lubrication After Cleaning: If the wheel sprocket system is cleaned, ensure that fresh lubricant is applied after cleaning to restore the protective layer.
Consider Lubrication Type: Depending on the application, consider using dry lubricants or solid lubricants for environments where dust and dirt accumulation may be a concern.

wheel sprocket

Noise and Vibration in wheel sprocket Configurations

In a wheel sprocket configuration, noise and vibration levels can vary depending on several factors:

Quality of Components: The quality of the wheel sprocket components can significantly impact noise and vibration. Well-manufactured and precisely engineered components tend to produce less noise and vibration.
Lubrication: Proper lubrication of the sprocket teeth and chain or belt can reduce friction, which in turn helps minimize noise and vibration.
Alignment: Correct alignment between the wheel sprocket is crucial. Misalignment can lead to increased noise and vibration as the components may not mesh smoothly.
Tension: Maintaining the appropriate tension in the chain or belt is essential. Insufficient tension can cause the chain to slap against the sprocket teeth, resulting in noise and vibration.
Speed and Load: Higher speeds and heavier loads can lead to increased noise and vibration levels in the system.
Wear and Damage: Worn-out or damaged components can create irregularities in motion, leading to increased noise and vibration.

To reduce noise and vibration in a wheel sprocket setup:

Use high-quality components from reputable suppliers.
Ensure proper lubrication with appropriate lubricants.
Regularly inspect and maintain the system to detect any misalignment, wear, or damage.
Follow manufacturer guidelines for chain or belt tensioning.
Consider using vibration-damping materials or mounting methods if necessary.

Minimizing noise and vibration not only improves the comfort and safety of the machinery but also extends the life of the components by reducing wear and fatigue.

wheel sprocket

Common Applications of Wheels and Sprockets in Machinery

Wheels and sprockets are crucial components used in various machinery and mechanical systems for power transmission, motion control, and mechanical advantage. Some common applications include:

1. Vehicles:

Wheels and sprockets are extensively used in vehicles, including automobiles, motorcycles, bicycles, and even heavy-duty trucks and construction equipment. Sprockets and chains are commonly found in motorcycles and bicycles for power transmission from the engine or pedals to the wheels.

2. Industrial Machinery:

In industrial settings, wheels and sprockets play a vital role in conveyor systems, where they are used to move materials or products along a production line. Sprockets are also employed in various machinery to transfer rotational motion and power between components.

3. Agricultural Equipment:

Agricultural machinery often relies on wheels and sprockets for functions such as driving tractors, operating harvesting equipment, and propelling irrigation systems.

4. Robotics:

Wheels and sprockets are commonly used in robotic systems to provide mobility and movement capabilities. Sprockets and chains or belts are used in robotic arms and joints to facilitate precise and controlled motion.

5. Material Handling:

Conveyor systems in warehouses and distribution centers utilize wheels and sprockets to move packages, products, and materials efficiently. The sprockets engage with conveyor chains to create a continuous loop for material transport.

6. Mining and Construction:

In heavy industries like mining and construction, large machinery such as excavators, bulldozers, and cranes utilize wheels and sprockets for propulsion and movement. Tracks with sprockets are commonly used in these applications for enhanced traction and stability.

7. Factory Automation:

In automated manufacturing processes, wheels and sprockets are employed in robotic arms and assembly line systems to control movement and manipulate objects with precision.

8. Renewable Energy:

In wind turbines, wheels and sprockets are used to convert the rotational motion of the blades into electrical energy by driving the generator.

These are just a few examples of the diverse applications of wheels and sprockets in machinery and mechanical systems. Their versatility, efficiency, and ability to provide mechanical advantage make them essential components in various industries.

China best China High-Intensity and High Wear Resistance Custom Industrial Automation Conveyor Chain Wheel Pilot Bore Sprocket
editor by CX 2023-08-01

China 1045 carbon steel transmission roller chain sprocket 10b-1 with big bore and screw hole hub wheel supplier

Substance: Metal
Regular: ISO
Model Number: 10b-1 hub wheel
Treatment method: Substantial frequency quenching
Surface area: Black,Oxide,Galvanization or buyer requirement
Processing: CNC lathe, forging
teeth: harden enamel
bore: procedure or concluded bore
Packaging Details: interior plastic bag outer carton box, and far more powerful plywood scenario
Port: ZheJiang

Specifications08b-1 carbon metal transmission sprocket
1. Sprocket processing: forging, shaping, hobbing, mid frequeney induction hardening
induction hardening, Coupling Producer adjustable safe locking gadget power lock industrial tools High High quality bar lock assembly gear grinding, closing inspection
2. strictly inspection
3.superior device
4. Prompt shipping (we have big quantity regular sprocket in inventory for each yr)
5. Area and hardness can be remedy as your requirement.

Our sprocket characteristic:

one. Sprocket and Equipment as for every your special sample or drawing or as per standard this kind of as Metric
common, British specifications, AGMA standards.
2. Content can be C45, 40Cr, 20CrMnTi, 42CrMo, copper, Large Quality Flanged coupling Rigid Steel Shaft connector Coupling Manufacturer Specialist Personalized electricity transmission stainless steel and so on as for every your ask for.
3. There is substantial precision available as for every your specific ask for
four. Our standard sprocket and bevel equipment is exported to Europe and The usa in massive quantity.
5. We are top skilled industrial sprocket and gear factory in china
6. Packaging: plastic baggage inside, and carton outdoors.
seven. Supply day: with in 30days right after get the deposit (for standard quantity like 1 keyless shaft locking unit adjustable safe lock assembly Factory direct sale 45# steel ANSI

No. 4
40B18 kind B harden teeth sprocket

HEX zinc plating 40B23 sprocket

black oxidation welding sprocket

finished bore and keyway sprocket

Manufacturing line

stock house

Packing and Delivery

sprocket

Sprocket Basics

When it comes to sprockets, it’s important to understand the basics of design. This includes chain size and number of teeth. The number of teeth will vary depending on the type of chain and application. When determining the number of teeth, the angle between the teeth should be at least 360 degrees.

size

There are many factors to consider when choosing the correct sprocket size. The first thing to do is to determine if the sprocket is a double sprocket or a single sprocket. Also available in a variety of sizes. To determine the exact size, you should measure the distance between the grooves of the sprocket teeth and their opposite tooth slots. The distance between these two points is called the caliper diameter.
The size of the sprockets also varies depending on the type of chain. Large sprockets have arms, while smaller sprockets usually don’t. The arms reduce weight and inertia, making them more economical to operate. Some sprockets also have openings, which make them easier to assemble and disassemble. Some sprockets are also plated for a stronger construction. Some sprockets are manufactured with flame or induction hardened parts.
Sprockets are often used in conveyors, pallet conveyors and other conveying systems. The size of the sprocket should match the size of the chain. A caliper will help you determine if the sprocket has worn teeth. Another way to identify worn sprockets is to measure their diameter.
In addition to size, sprockets should have the correct pitch and center distance. This will help keep the roller chain taut. The chain should be clean and properly lubricated. There should be a small gap between the pin and bushing so that oil can pass through the sprocket and chain. In addition to this, the center-to-center distance between the chain and the sprocket should be at least 1.5 times the diameter of the sprocket.
The chain should have at least 17 teeth, which is common in the industry. Having smaller spacing will reduce mechanical losses and noise. However, larger sprocket sizes are best for applications with higher workloads.

Material

Sprockets are mechanical parts that mesh with the chain to move the chain. It is made of metal or reinforced plastic and usually resembles a gear. It is a gear design for a specific type of chain. Most sprocket and chain systems work the same way, although they vary in material and pitch.
There are three basic types of sprockets: single-strand, double-strand, and triple-strand. The length and number of teeth for each type are specified by various standards. For reference, the ISO-DIN standard is shown. Most sprockets are made of alloy steel and are case hardened and tempered in the tooth area. They also have a hub and a key for mounting.
Metal sprockets can be made of steel or aluminum alloys. While steel is a more durable material, aluminum sprockets are more attractive. Steel is the best material for long rides, while aluminum sprockets are better for casual riding.
In addition to automotive and industrial applications, sprockets are used in oil and gas, textile machinery, instrumentation and mechanical transmission. Many types of sprockets are interchangeable with each other. For added protection, they can also be galvanized to prevent rust. The main methods of galvanizing sprockets are hot-dip galvanizing and electro-galvanizing.
Sprockets are usually made of steel or aluminum. Their design is similar to that of gears, although they are more widely spaced than their counterparts. They can also span longer distances than gears, allowing them to be used for power transmission.

Function

A chain drive is a common type of mechanical transmission in which sprockets are used to help reduce the speed of a moving object. Sprockets can have horizontal, vertical or inclined pitch and are usually used in pairs. The teeth of the sprocket mesh with the rollers on the drive chain, reducing the speed. These sprockets are usually made of metal, but can also be made of plastic or composite materials.
The role of the sprocket is to transmit motion from the output shaft of the engine to the rear wheels. For this, the front sprocket needs to rotate at the same speed as the engine output shaft. It can be mounted either on the drive track or on the front of the vehicle. A third sprocket can be connected to the drive track. In addition, the front sprocket is used to pull the drive chain. This will help transfer power from the engine to the rear wheels, allowing the motorcycle to travel forward. The side plates of the chain also help transmit chain tension.
The bushings are subjected to the tension applied to the chain as it passes through the sprockets thousands of times per minute. This puts pressure on the pin inside the bushing. Additionally, the pins must withstand bending and shearing forces transmitted from the plate to the bushing. The pins must also withstand impact and have high tensile strength. If the pin is worn, it will need to be replaced or repaired.
Sprockets power the chain-driven motion system and carry heavy loads. Proper selection of sprockets can prevent damage to your equipment. To do this, you need to select the appropriate sprocket based on the type of assembly and system specification.

maintain

Sprocket maintenance is an important part of motorcycle maintenance. Failure to do so will result in frequent chain changes and additional costs. Regular maintenance of your chain will help ensure your chain will last 30,000 miles or more. By comparison, a poorly maintained chain only lasts 10,000 miles.
Checking the sprocket is very easy. First, remove the chain and align it. Next, check for any foreign objects. If you see a damaged sprocket, you need to replace it. If you can’t replace a worn sprocket, you can buy a new chain. However, the new chain will not last as long as the old one.
Check for signs of rust. Rust can form on the chain due to exposure to humidity and heat. When the pins or rollers get rusted, the seals are damaged. If the pins or rollers are rusted, it’s time to replace the chain.
Regular maintenance of the chain is important to prevent kinks and slippage. This can cause excessive wear on the sprockets and chain. If the teeth are worn, the chain will not be able to properly grip the sprocket, resulting in difficult shifting and severe vibration.
If your chain is several years old, it is important to lubricate it every few months to prevent rust. It is also important to clean the chain thoroughly before lubricating to keep it clean and lubricated. Non-petroleum-based cleaners can help remove grit that may have built up. If you use the chain for a long time, you will need to clean it every 300-600 miles.

China 1045 carbon steel transmission roller chain sprocket 10b-1 with big bore and screw hole hub wheel supplier
editor by Cx 2023-06-30

Product Description

1.Chain used

2. Number of teeth

3. Consturction

5. Bore

6. Treatment

Compatibility of Chain Sprockets with Wheels

Vertical Power Transmission with wheel sprocket System

Eco-Friendly Materials for Manufacturing Wheels and Sprockets

Product Description

FOR CHAIN STHangZhouRDS

Calculating Torque Requirements for a wheel sprocket Assembly

Temperature Limits for wheel sprocket System’s Operation

Advantages of Using a wheel sprocket Configuration

Product Description

FOR CHAIN STHangZhouRDS

Best Lubrication Practices for wheel sprocket Systems

Noise and Vibration in wheel sprocket Configurations

Can a wheel sprocket System be Used in Bicycles and Other Vehicles?

Product Description

Calculating Torque Requirements for a wheel sprocket Assembly

Vertical Power Transmission with wheel sprocket System

Role of a wheel sprocket in a Mechanical System

Product Description

Ensuring Proper Alignment between a Wheel and its Corresponding Sprocket

Using a Belt Sprocket in Place of a Chain Sprocket with a Wheel

Choosing the Right Size of Sprocket to Match a Wheel

Product Description

Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Related products:

Our Factory

If you need to customize transmission products,please click here to contact us!

Chain Sprockets:

What are the Maintenance Requirements for a wheel sprocket Assembly?

Inspecting a wheel sprocket for Wear and Tear

Calculating Gear Ratio for a wheel sprocket Setup

Product Description

wheel sprocket System in Heavy Machinery and Industrial Equipment

Noise and Vibration in wheel sprocket Configurations

How Does a wheel sprocket Assembly Transmit Power?

Product Description

Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Related products:

Our Factory

If you need to customize transmission products,please click here to contact us!

Chain Sprockets:

Calculating Torque Requirements for a wheel sprocket Assembly

Choosing the Right Material for a Sprocket to Ensure Longevity

Eco-Friendly Materials for Manufacturing Wheels and Sprockets

Product Description

Best Lubrication Practices for wheel sprocket Systems

Noise and Vibration in wheel sprocket Configurations

Common Applications of Wheels and Sprockets in Machinery

Sprocket Basics

size

Material

Function

maintain

If you need to customize transmission products,
please click here to contact us!

If you need to customize transmission products,
please click here to contact us!