Tag Archives: manufacturer sprocket

China manufacturer Conveyor Chain Wheel Sprocket

Product Description

Sprocket

Product Parameters

Material: Carbon steel, stainless steel

Type	Pitch P mm	Number of teeth Z	Bush Diameter d1 mm	Bore Diameter D mm	Width of keyway B mm	Teeth Width B_fmm	lug boss Diameter D1 mm	lug boss Width A mm
LN66.5X7XΦ50X14/Φ22.23-26.5	66.5	7	22.23	50	14	22.8	100	100
LN66.5X8XΦ50X14/Φ22.23-26.5	66.5	8	22.23	50	14	22.8	100	100
LN66.5X9XΦ50X14/Φ22.23-26.5	66.5	9	22.23	50	14	22.8	100	100
LN66.5X10XΦ60X18/Φ22.23-26.5	66.5	10	22.23	60	18	22.8	110	100
LN68X8XΦ50X14/Φ22.23-26.5	68	8	22.23	50	14	22.8	100	100
LN68X9XΦ50X14/Φ22.23-26.5	68	9	22.23	50	14	22.8	100	100
LN68X12XΦ50X14/Φ22.23-26.5	68	12	22.23	50	14	22.8	100	100
LN76.2X12XΦ70X20/Φ30-30	76.2	12	30	70	20	26	120	100
LN100X7XΦ60X18/Φ36-38	100	7	36	60	18	33.2	100	100
LN100X8XΦ60X18/Φ36-38	100	8	36	60	18	33.2	100	100
LN100X9XΦ70X20/Φ36-38	100	9	36	70	20	33.2	120	100
LN100X10XΦ70X20/Φ36-38	100	10	36	70	20	33.2	120	100
LN100X11XΦ70X20/Φ36-38	100	11	36	70	20	33.2	120	100
LN100X12XΦ80X20/Φ36-38	100	12	36	80	20	33.2	130	100
LN100X14XΦ80X22/Φ36-38	100	14	36	80	22	33.2	130	100
LN100X15XΦ80X22/Φ36-38	100	15	36	80	22	33.2	130	100
LN125X8XΦ70X20/Φ25-32	125	8	25	70	20	27.8	120	100
LN125X10XΦ100X28/Φ40-50	125	10	40	100	28	44	160	130
LN160X6XΦ70X20/Φ36-36	160	6	36	70	20	31.4	120	100
LN200X8XΦ100X28/Φ40-42	200	8	40	100	28	36.8	160	130
LN200X7BXΦ75X22/Φ50-28	200	7	50	75	22	26	120	60

Packaging & Shipping

Certifications

Company Profile

Main Product Catalogue

FAQ

Q: Are your manufacturer or trading company?
A: ZheJiang CZPT is a leading and professional manufacturer of grain conveying equipment accessories over 10 years in China.

Q: What is your payment term?
A: Our usual payment is 30%TT in advance, 70%TT before shipment (the bill of landing). For small quantity, we also accept other ways after discussion.

Q: Could i buy sample first or small order and is the sample fee refundable?
A: Of course. We accept sample and small order especially for new customs and of course the sample fee will be refundable when order confirmed.

Q: When can delivery from ordering?
A: The delivery time depend on the quantity you ordered, generally about 15-45 days after deposit of payment.

Q: What is the quality of your products?
A: Quality is our corporate culture, we regard product quality as life of our company. We have achieved a lot of certifications to meet customs requirements. As a factory, we can control all process of production 100% and every single product will be tested qualified before shipping.

Q: How long is the warranty of your product?
A: Our warranty period is usually 1 year. But the warranty period can be extended after discussion and agreement.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Machinery, Agricultural Machinery
Hardness:	Soft Tooth Surface
Manufacturing Method:	Cast Gear
Toothed Portion Shape:	Curved Gear
Material:	Stainless Steel

Samples:	US$ 1/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

wheel sprocket

Ensuring Proper Alignment between a Wheel and its Corresponding Sprocket

Proper alignment between a wheel and its corresponding sprocket is crucial for the smooth and efficient operation of the wheel sprocket system. Misalignment can lead to increased wear, noise, and reduced performance. Here are some steps to ensure proper alignment:

Use Precision Components: Ensure that both the wheel sprocket are high-quality, precision-manufactured components that meet the required specifications. Using well-machined components will aid in achieving better alignment.
Check Axle Alignment: Make sure the axle or shaft on which the wheel sprocket are mounted is straight and properly aligned. Any misalignment in the axle can lead to misalignment of the wheel sprocket.
Proper Mounting: Ensure that the wheel sprocket are securely and correctly mounted on the axle or shaft. Use appropriate fasteners and tightening techniques to prevent any movement or shifting during operation.
Check for Parallelism: The axes of the wheel sprocket should be parallel to each other. Measure the distance between the axes at multiple points to verify parallel alignment.
Use Alignment Tools: Alignment tools, such as laser alignment systems, can be employed to accurately align the wheel sprocket. These tools can help identify and correct misalignments effectively.
Check Tension and Tensioner Alignment: If a tensioner is used in the system, ensure that it is properly aligned and applying the right tension to the chain or belt. Incorrect tension can cause misalignment.
Regular Maintenance: Implement a regular maintenance schedule to check and adjust alignment as needed. Regular inspections can help identify and address alignment issues before they cause significant problems.
Monitor Performance: Keep an eye on the performance of the wheel sprocket system. Unusual noises, vibrations, or signs of wear can indicate misalignment and should be investigated promptly.

Proper alignment is essential for the long-term performance and reliability of the wheel sprocket system. By following these steps and conducting regular maintenance, you can ensure that the wheel sprocket work together harmoniously, providing efficient power transmission and minimizing wear and tear.

wheel sprocket

Load-Carrying Capacities of wheel sprocket Combinations

The load-carrying capacity of a wheel sprocket assembly depends on various factors, including the material, size, and design of both the wheel sprocket. Here are some common types of wheel sprocket combinations and their load-carrying capacities:

Steel Wheel with Steel Sprocket: This combination offers high load-carrying capacity and is commonly used in heavy-duty applications. Steel wheels can handle substantial loads, and when paired with steel sprockets, the assembly can withstand even higher forces.
Nylon Wheel with Steel Sprocket: Nylon wheels are known for their lightweight and durable nature. When combined with steel sprockets, they provide a good load-carrying capacity while reducing the overall weight of the assembly.
Polyurethane Wheel with Steel Sprocket: Polyurethane wheels offer excellent wear resistance and are suitable for medium to heavy loads. When paired with steel sprockets, this combination can handle moderate to high load capacities.
Rubber Wheel with Cast Iron Sprocket: Rubber wheels are known for their shock-absorbing properties and are often used in applications requiring vibration dampening. When used with cast iron sprockets, this combination can handle medium loads.
Plastic Wheel with Plastic Sprocket: This combination is suitable for light-duty applications where lower loads are expected. Plastic wheels and sprockets are often used in applications that require low friction and quiet operation.
Custom wheel sprocket Combinations: In some cases, custom wheel sprocket combinations are designed to meet specific load-carrying requirements. These combinations can be tailored to suit the application’s unique demands.

It’s important to note that load-carrying capacities also depend on other factors, such as the type of bearing used in the wheel, the shaft material, and the overall design of the mechanical system. Engineers should carefully consider the intended application, operating conditions, and safety factors when selecting the appropriate wheel sprocket combination to ensure optimal performance and longevity of the system.

wheel sprocket

Calculating Gear Ratio for a wheel sprocket Setup

In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:

Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel

For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:

Gear Ratio = 20 ÷ 60 = 1/3

The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.

It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.

The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.

China manufacturer Conveyor Chain Wheel Sprocket
editor by Dream 2024-05-13

China factory Martin Transmission Conveyor Parts Sprocket Manufacturer Price C45 Carbon Stainless Steel Gear Taper Bore Bush Lock Hub Cast Wheel Idler Plate Wheel

Product Description

SPROCKET 5/8” X 3/8” 10B SERIES SPROCKETS

For Chain Acc.to DIN8187 ISO/R 606
Tooth Radius r3					16.0mm
Radius Width C					1.6mm
Tooth Width b1					9.0mm
Tooth Width B1					9.1mm
Tooth Width B2					25.5mm
Tooth Width B3					42.1mm
10B SERIES ROLLER CHAINS
Pitch					15.875 mm
Internal Width					9.65 mm
Roller Diameter					10.16 mm

Z	de	dp	SIMPLEX			DUPLEX			TRIPLEX
Z	de	dp	dm	D1	A	dm	D2	A	dm	D3	A
8	47.0	41.48	25	10	25	25	12	40	25	12	55
9	52.6	46.42	30	10	25	30	12	40	30	12	55
10	57.5	51.37	35	10	25	35	12	40	35	12	55
11	63.0	56.34	37	12	30	39	14	40	39	16	55
12	68.0	61.34	42	12	30	44	14	40	44	16	55
13	73.0	66.32	47	12	30	49	14	40	49	16	55
14	78.0	71.34	52	12	30	54	14	40	54	16	55
15	83.0	76.36	57	12	30	59	14	40	59	16	55
16	88.0	81.37	60	12	30	64	16	45	64	16	60
17	93.0	86.39	60	12	30	69	16	45	69	16	60
18	98.3	91.42	70	14	30	74	16	45	74	16	60
19	103.3	96.45	70	14	30	79	16	45	79	16	60
20	108.4	101.49	75	14	30	84	16	45	84	16	60
21	113.4	106.52	75	16	30	85	16	45	85	20	60
22	118.0	111.55	80	16	30	90	16	45	90	20	60
23	123.5	116.58	80	16	30	95	16	45	95	20	60
24	128.3	121.62	80	16	30	100	16	45	100	20	60
25	134.0	126.66	80	16	30	105	16	45	105	20	60
26	139.0	131.70	85	20	35	110	20	45	110	20	60
27	144.0	136.75	85	20	35	110	20	45	110	20	60
28	148.7	141.78	90	20	35	115	20	45	115	20	60
29	153.8	146.83	90	20	35	115	20	45	115	20	60
30	158.8	151.87	90	20	35	120	20	45	120	20	60
31	163.9	156.92	95	20	35	120	20	45	120	20	60
32	168.9	161.95	95	20	35	120	20	45	120	20	60
33	174.5	167.00	95	20	35	120	20	45	120	20	60
34	179.0	172.05	95	20	35	120	20	45	120	20	60
35	184.1	177.10	95	20	35	120	20	45	120	20	60
36	189.1	182.15	100	20	35	120	20	45	120	25	60
37	194.2	187.20	100	20	35	120	20	45	120	25	60
38	199.2	192.24	100	20	35	120	20	45	120	25	60
39	204.2	197.29	100	20	35	120	20	45	120	25	60
40	209.3	202.34	100	20	35	120	20	45	120	25	60
41	214.8	207.38	*100	20	40	120	20	50	*130	25	60
42	2,199	212.43	*100	20	40	120	20	50	*130	25	60
43	224.9	217.48	*100	20	40	120	20	50	*130	25	60
44	230.0	222.53	*100	20	40	120	20	50	*130	25	60
45	235.0	227.58	*100	20	40	*120	20	50	*130	25	60
46	240.1	232.63	*100	20	40	*120	20	50	*130	25	60
47	245.1	237.68	*100	20	40	*120	20	50	*130	25	60
48	250.2	242.73	*100	20	40	*120	20	50	*130	25	60
49	255.2	247.78	*100	20	40	*120	20	50	*130	25	60
50	260.3	252.82	*100	20	40	*120	20	50	*130	25	60
51	265.3	257.87	*100	20	40	*120	20	50	*130	25	60
52	270.4	262.92	*100	20	40	*120	20	50	*130	25	60
53	275.4	267.97	*100	20	40	*120	20	50	*130	25	60
54	280.5	273.03	*100	20	40	*120	20	50	*130	25	60
55	285.5	278.08	*100	20	40	*120	20	50	*130	25	60
56	290.6	283.13	*100	20	40	*120	20	50	*130	25	60
57	296.0	288.18	*100	20	40	*120	20	50	*130	25	60
58	300.7	293.23	*100	20	43	*120	20	57	*130	25	64
59	305.7	298.28	*100	20	43	*120	20	57	*130	25	64
60	310.8	303.33	*100	20	43	*120	20	57	*130	25	64
62	321.4	313.43	*100	20	43	*120	20	57	*130	25	64
64	331.5	323.53	*100	20	43	*120	20	57	*130	25	67
65	336.5	328.58	*100	20	43	*120	20	57	*130	25	67
66	341.6	333.64	*100	20	43	*120	20	57	*130	25	67
68	351.7	343.74	*100	20	43	*120	20	57	*130	25	67
70	361.8	353.84	*100	20	43	*120	20	57	*130	25	67
72	371.9	363.94	*100	20	43	*120	20	57	*130	25	67
75	387.1	379.10	*100	20	43	*120	20	57	*130	25	67
76	392.1	384.15	*100	20	43	*120	20	57	*130	25	67
78	402.2	394.25	*100	20	43	*120	20	57	*130	25	67
80	412.3	404.36	*100	20	43	*130	20	57	*130	25	67
85	437.6	429.62	*100	20	50	*130	20	58	*130	25	67
90	462.8	454.88	*100	20	50	*130	20	58	*130	25	67
95	488.5	480.14	*100	20	50	*130	20	58	*130	25	67
100	513.4	505.40	*100	20	50	*130	20	58	*130	25	67
110	563.9	555.92	*100	20	50	*130	20	58	*130	25	67
114	584.1	576.13	*100	20	50	*130	20	58	*130	25	67
120	614.4	606.45	*100	20	50	*130	20	58	*130	25	67
125	639.7	631.51	*100	20	50	*130	20	58	*130	25	67

Notice: *welding hub

BASIC INFO.

Product name	DIN ISO Standard Sprocket for Roller Chain
Materials Available	1. Stainless Steel: SS304, SS316, etc
	2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
	3. OEM according to your request
Surface Treatment	Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic	Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion	ISO DIN ANSI & Customer Drawings
Size	Customer Drawings & ISO standard
Application	Industrial transmission equipment
Package	Wooden Case / Container and pallet, or made-to-order
Certificate	ISO9001: 2008
Advantage	Quality first, Service first, Competitive price, Fast delivery
Delivery Time	20 days for samples. 45 days for official order.

INSTALLATION AND USING

The chain spoket, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.

NOTICE

When fitting new chainwheels it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.

It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.

During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.

FOR CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references^[8]^[9]^[10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

Size	Pitch	Maximum Roller Diameter	Minimum Ultimate Tensile Strength	Measuring Load
ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
25	0.250 in (6.35 mm)	0.130 in (3.30 mm)	780 lb (350 kg)	18 lb (8.2 kg)
35	0.375 in (9.53 mm)	0.200 in (5.08 mm)	1,760 lb (800 kg)	18 lb (8.2 kg)
41	0.500 in (12.70 mm)	0.306 in (7.77 mm)	1,500 lb (680 kg)	18 lb (8.2 kg)
40	0.500 in (12.70 mm)	0.312 in (7.92 mm)	3,125 lb (1,417 kg)	31 lb (14 kg)
50	0.625 in (15.88 mm)	0.400 in (10.16 mm)	4,880 lb (2,210 kg)	49 lb (22 kg)
60	0.750 in (19.05 mm)	0.469 in (11.91 mm)	7,030 lb (3,190 kg)	70 lb (32 kg)
80	1.000 in (25.40 mm)	0.625 in (15.88 mm)	12,500 lb (5,700 kg)	125 lb (57 kg)
100	1.250 in (31.75 mm)	0.750 in (19.05 mm)	19,531 lb (8,859 kg)	195 lb (88 kg)
120	1.500 in (38.10 mm)	0.875 in (22.23 mm)	28,125 lb (12,757 kg)	281 lb (127 kg)
140	1.750 in (44.45 mm)	1.000 in (25.40 mm)	38,280 lb (17,360 kg)	383 lb (174 kg)
160	2.000 in (50.80 mm)	1.125 in (28.58 mm)	50,000 lb (23,000 kg)	500 lb (230 kg)
180	2.250 in (57.15 mm)	1.460 in (37.08 mm)	63,280 lb (28,700 kg)	633 lb (287 kg)
200	2.500 in (63.50 mm)	1.562 in (39.67 mm)	78,175 lb (35,460 kg)	781 lb (354 kg)
240	3.000 in (76.20 mm)	1.875 in (47.63 mm)	112,500 lb (51,000 kg)	1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches)	Pitch expressed in eighths	ANSI standard chain number	Width (inches)
¹⁄₄	²⁄₈	25	¹⁄₈
³⁄₈	³⁄₈	35	³⁄₁₆
¹⁄₂	⁴⁄₈	41	¹⁄₄
¹⁄₂	⁴⁄₈	40	⁵⁄₁₆
⁵⁄₈	⁵⁄₈	50	³⁄₈
³⁄₄	⁶⁄₈	60	¹⁄₂
1	⁸⁄₈	80	⁵⁄₈

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

WHY CHOOSE US

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System

The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Nonstandard
Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Mining Machinery, Sugar Machinery
Hardness:	Hardened Tooth Surface

Samples:	US$ 0/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:

1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.

wheel sprocket

Temperature Limits for wheel sprocket System’s Operation

The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.

Here are some common materials used in wheel sprocket systems and their general temperature limits:

Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.

It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.

When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.

wheel sprocket

Advantages of Using a wheel sprocket Configuration

Using a wheel sprocket configuration for power transmission offers several advantages over other methods. Here are some key benefits:

1. Efficient Power Transmission:

The wheel sprocket assembly provide a highly efficient method of transmitting power between shafts with minimal energy loss. The teeth of the sprocket mesh with the links of the chain or the teeth of another sprocket, ensuring a positive engagement that reduces slippage and maximizes power transfer.

2. Versatility:

Wheels and sprockets are available in various sizes, configurations, and materials, making them highly versatile components for different applications. They can accommodate a wide range of speed and torque requirements, making them suitable for various mechanical systems.

3. Compact Design:

The compact design of wheel sprocket assemblies allows for space-saving installations in machinery. The concentric arrangement of the components minimizes the overall footprint, making it ideal for applications with limited space.

4. Precise Speed Control:

By selecting sprockets with different numbers of teeth, the gear ratio can be easily adjusted to achieve precise speed control in the driven shaft. This level of control is essential for many applications, such as conveyor systems, where different speeds are required for different processes.

5. High Torque Capacity:

wheel sprocket systems can handle high torque loads, making them suitable for heavy-duty applications. This high torque capacity is especially beneficial in industrial settings where large loads need to be moved or lifted.

6. Smooth and Quiet Operation:

When properly lubricated and maintained, the interaction between the sprocket and the chain or other sprockets results in smooth and quiet operation. This makes wheel sprocket systems preferable in applications where noise reduction is important.

7. Easy Installation and Maintenance:

Installing a wheel sprocket assembly is relatively straightforward, and they require minimal maintenance when used correctly. Periodic lubrication and tension adjustments are typically all that is needed to keep the system running smoothly.

8. Suitable for High-Speed Applications:

wheel sprocket configurations are well-suited for high-speed applications where belts or gears may not be as practical due to limitations in speed capabilities.

In summary, the wheel sprocket configuration offers efficient power transmission, versatility, compactness, precise speed control, high torque capacity, smooth operation, and ease of installation and maintenance. These advantages make it a popular choice in a wide range of mechanical systems and industrial applications.

China factory Martin Transmission Conveyor Parts Sprocket Manufacturer Price C45 Carbon Stainless Steel Gear Taper Bore Bush Lock Hub Cast Wheel Idler Plate Wheel
editor by Dream 2024-05-06

China manufacturer Professional Rice Harvester Drive Wheel Sprocket

Product Description

Item No.:	1E6A10-73400
Part Name:	Sprocket 90-8T
Note:	ALL PARTS LISTED ARE CZPT PARTS, AND ARE NOT MANUFACTURED BY THE ORIGINAL EQUIPMENT MANUFACTURER UNLESS OTHERWISE STATED. ORIGINAL EQUIPMENT NAMES, PART NUMBERS AND DESCRIPTIONS ARE QUOTED FOR REFERENCE PURPOSES ONLY.
Industry Focus:	Agricultural
Application:	Spare Parts for CZPT Combine Harvester
Factory Add:	Tiller Blade Plant : Xihu (West Lake) Dis.ng hardware industrial park, Xihu (West Lake) Dis. district, ZheJiang . Disc Blade Plant : HangZhou hi-tech development zone, HangZhou, ZheJiang . Iron Wheel Plant : Xihu (West Lake) Dis. Tongqin Town, HangZhou, zHangZhoug. Bolt and Nut Plant : Xihu (West Lake) Dis. industrial zone, HangZhou, zHangZhoug.
If you have any enquiry about quotation or cooperation, please feel free to email us, Our sales representative will contact you within 24 hours. Thank you for your interest in our products.

Why choose FarmDiscover for cooperation?
Comparing with our competitors, we have much more advantages as follows:

1.Since 2000 we have been exporting our parts and have rich experience in agriculture parts export.

2. More professional sales staffs to guarantee the better service.

3. Close to HangZhou/ZheJiang port, Reduce the transportation cost and time, ensure timely delivery.

4. Better quality to guarantee better Credit.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Agricultural Machinery
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Cast Gear
Material:	Cast Iron
Type:	Circular Gear

Customization:	Available \| Customized Request

wheel sprocket

How to Identify and Troubleshoot Common Issues with Wheels and Sprockets

Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:

Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.

By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.

wheel sprocket

Vertical Power Transmission with wheel sprocket System

Yes, a wheel sprocket system can be used for vertical power transmission. In such cases, the system is designed to transmit power and motion between vertically aligned shafts. Vertical power transmission using a wheel sprocket assembly follows similar principles to horizontal transmission, but there are some factors to consider:

Load and Torque: When transmitting power vertically, the weight of the load can significantly impact the torque requirements. The torque must be sufficient to lift the load against gravity while accounting for friction and other resistive forces.
Sprocket Selection: Choosing the right sprocket is critical for vertical transmission. The sprocket teeth must be designed to engage the chain or belt effectively and prevent slipping, especially when lifting heavy loads.
Lubrication: Proper lubrication is essential to reduce friction and wear in the system. Vertical applications may require specific lubricants to ensure smooth operation and prevent premature failure.
Tensioning: Maintaining the correct tension in the chain or belt is crucial for vertical power transmission. Proper tension helps prevent sagging and ensures proper engagement between the wheel sprocket.
Overhung Load: In vertical setups, the weight of the sprocket and shaft assembly can impose an overhung load on the bearings. Adequate support and bearing selection are necessary to handle this load.

Vertical power transmission with a wheel sprocket system is commonly used in various applications, including conveyor systems, elevators, and some industrial machinery. Proper design, installation, and maintenance are essential to ensure safe and efficient operation in vertical configurations.

wheel sprocket

How Does a wheel sprocket Assembly Transmit Power?

In a mechanical system, a wheel sprocket assembly is a common method of power transmission, especially when dealing with rotary motion. The process of power transmission through a wheel sprocket assembly involves the following steps:

1. Input Source:

The power transmission process begins with an input source, such as an electric motor, engine, or human effort. This input source provides the necessary rotational force (torque) to drive the system.

2. Wheel Rotation:

When the input source applies rotational force to the wheel, it starts to rotate around its central axis (axle). The wheel’s design and material properties are essential to withstand the applied load and facilitate smooth rotation.

3. Sprocket Engagement:

Connected to the wheel is a sprocket, which is a toothed wheel designed to mesh with a chain. When the wheel rotates, the sprocket’s teeth engage with the links of the chain, creating a positive drive system.

4. Chain Rotation:

As the sprocket engages with the chain, the rotational force is transferred to the chain. The chain’s links transmit this rotational motion along its length.

5. Driven Component:

The other end of the chain is connected to a driven sprocket, which is attached to the component that needs to be powered or driven. This driven component could be another wheel, a conveyor belt, or any other machine part requiring motion.

6. Power Transmission:

As the chain rotates due to the engagement with the sprocket, the driven sprocket also starts to rotate, transferring the rotational force to the driven component. The driven component now receives the power and motion from the input source via the wheel, sprocket, and chain assembly.

7. Output and Operation:

The driven component performs its intended function based on the received power and motion. For example, in a bicycle, the chain and sprocket assembly transmit power from the rider’s pedaling to the rear wheel, propelling the bicycle forward.

Overall, a wheel sprocket assembly is an efficient and reliable method of power transmission, commonly used in various applications, including bicycles, motorcycles, industrial machinery, and conveyor systems.

China manufacturer Professional Rice Harvester Drive Wheel Sprocket
editor by Dream 2024-05-06

China manufacturer Standard Chain Wheel Sprocket for Agriculture

Product Description

Product Details:

1. Material : Steel, stainless steel , alloy, aluminum, nylon etc.
2. Size: 10mm- 800mm
3. Standard: DIN ANSI ISO JIS BS
4. Surface treatment: Blacken, case harden, painted, zinc platec ect.

Product Name	Sprocket
Material	stainless steel ,steel, alloy,aluminum ,nylon ect
Color	Black, natural, yellow, blue, white
Standard	DIN ANSI JIS BS ISO
Grade	6 7 8 9
Packing:	case
Heat treatment	HRC 40-55
Used	machinery

Related products:

ABOUT AGS:

HangZhou CZPT Machinery Co., Ltd manufacture and export conveyor parts in China.
Our Business:screw conveyor, chain conveyor, belt conveyor, bucket elevator, Roller mill, Purifier Bin Filter, spout pipe, sieve cleaner, chain ,all kind of machines and components for flour mill ,feed mill, rice mill , and other bulk material handling industry.
Exported country:South Asia, South Africa, West Africa, South American and Russia and the Philippines.
QC standard:All the products are tested before delivery according to relevant International Standard or customers’ requirements.
OEM service: Besides the international standard products, we can also design and manufacture new products according to drawings or requirements.
Our purpose:With more than 20 years experience in the bulk material handling industry, we hope to become one-stop suppliers for all the different machines and components

Contact Details:

HangZhou CZPT Machinery Co., Ltd
Website: agsmachinery

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Motor, Motorcycle, Machinery
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Cast Gear
Toothed Portion Shape:	Curved Gear
Material:	Stainless Steel

Samples:	US$ 99/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

wheel sprocket

Safety Precautions for Working with wheel sprocket Systems

Working with wheel sprocket systems involves potential hazards, and it’s essential to follow safety precautions to prevent accidents and injuries. Here are some safety measures to consider:

Proper Training: Ensure that anyone working with the wheel sprocket systems is adequately trained in their operation, maintenance, and safety procedures.
Use Personal Protective Equipment (PPE): Always wear appropriate PPE, such as safety glasses, gloves, and protective clothing, to protect against potential hazards.
Lockout/Tagout: Before performing any maintenance or repair work on the system, follow lockout/tagout procedures to prevent accidental startup or energization.
Keep Work Area Clean: Maintain a clean work area and remove any debris or obstacles that could interfere with the operation of the system.
Inspect Regularly: Regularly inspect the wheels, sprockets, and chains for signs of wear, damage, or misalignment. Address any issues promptly.
Ensure Proper Lubrication: Adequate lubrication of the sprockets and chains is crucial for smooth operation and to reduce friction and wear.
Check Tension: Verify that the chain tension is within the recommended range. Too loose or too tight tension can lead to operational problems.
Avoid Loose Clothing: Keep long hair, loose clothing, and jewelry away from moving parts to avoid entanglement.
Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s guidelines and recommendations for installation, operation, and maintenance of the wheel sprocket system.
Use Guards and Enclosures: Install appropriate guards and enclosures to protect against contact with moving parts.
Safe Handling: When transporting or handling heavy wheels or sprockets, use proper lifting techniques and equipment.

Prioritizing safety when working with wheel sprocket systems is essential to prevent accidents and maintain a safe working environment. Always be vigilant, follow safety protocols, and address any concerns promptly to ensure the well-being of everyone involved.

wheel sprocket

Inspecting a wheel sprocket for Wear and Tear

Regular inspection of the wheel sprocket is essential to ensure their proper functioning and to identify any signs of wear and tear. Here are the steps to inspect a wheel sprocket:

Visual Inspection: Start by visually examining the wheel sprocket for any visible signs of wear, damage, or deformation. Look for cracks, chips, dents, or any irregularities on the surface of both components.
Check for Misalignment: Verify that the wheel sprocket are properly aligned with each other. Misalignment can lead to accelerated wear and affect the overall performance of the system.
Measure Wear: Use calipers or a wear gauge to measure the sprocket’s tooth profile and the wheel’s rolling surface. Compare these measurements with the original specifications to determine if significant wear has occurred.
Inspect Teeth and Chain Engagement: If the wheel sprocket are part of a chain drive system, closely examine the sprocket teeth and chain engagement. Worn or elongated teeth can cause poor chain engagement and lead to premature failure.
Lubrication: Check the lubrication of the wheel sprocket. Insufficient or excessive lubrication can cause increased friction, leading to wear and reduced efficiency.
Bearing Condition: If the wheel is mounted on a shaft with bearings, inspect the bearings for any signs of wear, noise, or rough movement. Properly functioning bearings are crucial for the smooth operation of the system.
Inspect Mounting Hardware: Ensure that all nuts, bolts, and other mounting hardware are securely tightened. Loose fasteners can cause vibration and misalignment issues.
Check for Contaminants: Remove any debris, dirt, or foreign particles that may have accumulated on the wheel or sprocket. Contaminants can accelerate wear and damage the components.
Replacement or Maintenance: Based on the inspection results, determine if any parts need replacement or if maintenance is required. Address any issues promptly to prevent further damage and maintain the system’s performance.

Regularly scheduled inspections and maintenance can help prolong the lifespan of the wheel sprocket assembly, optimize performance, and ensure the safety of the mechanical system.

wheel sprocket

Choosing the Right Size of Sprocket to Match a Wheel

Choosing the correct size of sprocket to match a wheel is essential for ensuring efficient power transmission and proper functionality of a mechanical system. Here are the steps to help you choose the right size of sprocket:

1. Determine the Pitch Diameter of the Wheel:

Measure the diameter of the wheel from the center to the point where the teeth of the sprocket will engage with the wheel. This measurement is known as the pitch diameter of the wheel.

2. Identify the Desired Gear Ratio:

Determine the gear ratio you want to achieve for your application. The gear ratio is the ratio of the number of teeth on the sprocket to the number of teeth on the wheel and determines the speed and torque output.

3. Calculate the Number of Teeth on the Sprocket:

Once you have the pitch diameter of the wheel and the desired gear ratio, you can calculate the number of teeth on the sprocket using the formula:

Number of Teeth on Sprocket = (Desired Gear Ratio) * (Number of Teeth on Wheel)

4. Select a Standard Sprocket Size:

Based on the calculated number of teeth on the sprocket, choose a standard sprocket size that comes closest to the calculated value. Sprockets are available in various tooth counts, and you may need to choose the nearest size available.

5. Consider Chain Compatibility:

If you are using a chain drive system, ensure that the selected sprocket is compatible with the chain you plan to use. The chain pitch (distance between the centers of adjacent roller pins) should match the pitch of the sprocket.

6. Verify Center Distance:

Check that the center distance between the wheel and the sprocket is appropriate for your application. The center distance is the distance between the centers of the wheel and the sprocket and should be set to achieve the desired tension and alignment of the chain or belt.

7. Consider the Material and Tooth Profile:

Select a sprocket material suitable for your application, such as steel, stainless steel, or plastic, based on factors like load, environment, and operating conditions. Additionally, consider the tooth profile (standard or custom) to ensure smooth engagement with the chain or belt.

By following these steps and considering the specific requirements of your machinery and mechanical system, you can choose the right size of sprocket to match your wheel and achieve optimal performance and longevity of the system.

China manufacturer Standard Chain Wheel Sprocket for Agriculture
editor by Dream 2024-04-25

China manufacturer CZPT CZPT Ex100 Drive Sprocket Wheel

Product Description

Hitachi EX200 Excavator Sprocket Rim

Product Description

Product:	Sprocket and Segment
Material:	35MnB
Production Process:	Casting/Forging
Surface Hardness:	HRC50-60; depth : 4-10mm
Color:	Black, Yellow or Customized
Compatible Machine:	Excavator/Bulldozer
Certification:	ISO9001
Deliver time:	7-15 days after contrast established
Offer customized Service :	Yes

Detailed Photos

Main Feature

Through professional quench-tempering processes to guarantee excellent mechanical properties, high strength and superior wear resistance to avoid bending and breakage.
Produced in advance machining center and vertical CNC turning machine for precision requirements.
strict quality management ensures the effective and stable products.

Dozer Excavator Part No.

Komatsu	PC40,PC60-1,PC60-5,PC90,PC100-3,PC120,PC200-3,PC300-3,D4D, etc.
Caterpillar	E70B,E100B,E120B,E180,E200B,D3C,D3K,D5H,D6M,D6N,D6D,D5B,D7G,D7R,D8R,D8N, etc
Hitachi	EX40,EX60-1,EX60-6,EX70,EX100,EX120,EX200-1,EX220-1,UH083,UH07-7, etc
Hyundai	R55-7,R255-7,R250,R290,R305-7,R200, rtc.
Sumitomo	SH120,SH200,SH280,SH300,SH430, etc.
Samsung	SE210,SE210-3,SE280,SE350-2, etc.
Volvo	EC210,EC240, etc.
Kobelco	SK200,SK07-2,SK100,SK120,SK220-3,SK220-1,SK300,SK310,SK320, etc.
Daewoo	DH55,DH220-3/5,DH300,DH330-3, etc.
PS: The models above are just for reference, we can’t list all models here. We can supply more products as your requirements.

Company Profile

Establised in 2007, CZPT always insist on quality first, service first, continuously introduce new equipment, improve products quanlity and increase production capacity.
Among them, forged bucket teeth, as 1 of the main products of CZPT Forging, can match most brands on the market, and the R&D department is also committed to developing new bucket teeth to adapt to different brands of excavators, such as Caterpillar, Komatsu, Volvo, and mini excavators, etc.

Packaging & Shipping

FAQ

1. You are a trader or a manufacture?
We are an industry and trade integration business, our factory located in HangZhou ,and our sales department is in City centre of HangZhou.

2. How can I be sure the part will fit my excavator?
Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.

3. How about the payment terms?
We usually accept T/T or L/C. other terms also could be negotiated.

4. What is your minimum order?
It depends on what you are buying. Normally, we don’t have MOQ request.

5. What is your delivery time?
If don’t stock in factory : 20 days . If there are any parts in stock , our delivery time is only 0-7 days.

6. What about Quality Control?
We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.

7. Can offer the sample ?
For forged bucket teeth we can offer free sample, but the clients need bear the freight.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type:	Undercarriage
Usage:	Special Excavator, Mining Excavator
Certification:	ISO9001: 2000
Condition:	New
Product Type:	Sprocket & Segment
Machine Type:	Crawler Excavator

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

wheel sprocket

Compatibility of Chain Sprockets with Wheels

In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:

Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.

It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.

wheel sprocket

Temperature Limits for wheel sprocket System’s Operation

Here are some common materials used in wheel sprocket systems and their general temperature limits:

Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.

wheel sprocket

Role of a wheel sprocket in a Mechanical System

In a mechanical system, a wheel sprocket play a crucial role in transferring motion and power from one component to another. They are essential elements of various machines and mechanisms, such as bicycles, conveyor systems, automobiles, and industrial machinery. Let’s explore their functions in more detail:

1. Wheel:

The wheel is a circular component with a central shaft (axle) that allows it to rotate freely around the axle’s axis. Its primary functions include:

Motion Transmission: When a force is applied to the wheel’s outer edge, it rotates around the axle, enabling the transfer of linear motion into rotational motion.
Load Bearing: The wheel’s structure and material are designed to support and distribute the load placed on it, allowing smooth movement over various surfaces.
Reduction of Friction: By using wheels, the friction between the moving object and the ground is significantly reduced, making it easier to move heavy loads with less effort.
Directional Control: Wheels can be attached to steering mechanisms to control the direction of movement in vehicles and other equipment.

2. Sprocket:

A sprocket is a toothed wheel designed to mesh with a chain or a belt, facilitating motion transfer between the sprocket and the chain/belt. Its key functions include:

Power Transmission: When rotational force (torque) is applied to the sprocket, the teeth engage with the links of the chain or belt, transferring motion and power from one sprocket to another.
Speed and Torque Conversion: Different-sized sprockets can be used to adjust the speed and torque of the driven component in a mechanical system.
Positive Drive: The teeth on the sprocket and the links on the chain/belt create a positive drive system, reducing the likelihood of slippage or loss of power during operation.
Chain/Belt Tensioning: Sprockets help maintain proper tension in the chain or belt, ensuring optimal performance and longevity of the power transmission system.

Together, wheels and sprockets form a vital part of mechanical systems, enabling efficient motion transmission, power transfer, and control in a wide range of applications across various industries.

China manufacturer CZPT CZPT Ex100 Drive Sprocket Wheel
editor by CX 2024-04-12

China manufacturer Powder Metallurgy Chain Wheel, Sprocket Wheel for Motorcycle

Product Description

We have tens of chain wheels formotorcycles. If you are interested in them, welcome you contact wtih us, we will provide you the best quality and best price.

Our Products Special Features,

1) Our products passed TS16949 ISO-9001: 2000 quality management system verification
2) Material: Steel, copper, brass, aluminum, Titanium
3) Equipment: CNC lathe, CNC milling machine, CNC high-speed engraving machine, Common machines, laser engraving machines, metal injection machine
4) Precision machining capability:
5) Advanced workmanship, fitting tool, fixture, cutting tool
6) Parts can be supplied according to customers’ drawings or samples.
7) 2D/3D drawings or samples are welcome!
8). Best quality, competitive price, shortest delivery time and good service.

Place of origin:	ZHangZhoug, China
Brand Name:	HangZhou Xihu (West Lake) Dis. Powder Metallurgy Co.,Ltd
Type:	Powder metallurgy sintering
Surface finish	e-coating, electroplating and black oxygen
Measuring method	3D system, High-lubrication, high-density and high-strength
Inspection equipment	Torsion test, voltage feedback test, HRC density test, lifting test and salt spray resistant test and more
Spare parts type:	Powder metallurgy parts
Machinery Test report:	Provided
Material:	Iron, stainless steel, copper, Alloy
Application:	Automotive parts, power tools, stainless steel, bushings, clutches and so many others
Plating:	Customized
After-sales Service:	Online support
Processing:	Powder Metallurgy, CNC Machining
Powder Metallurgy:	High frequency quenching, oil immersion
Quality Control:	100% inspection

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type:	Motorcycle Engine Assembly
Start:	Electric/Kick
Cylinder NO.:	4 Cylinder
Stroke:	Four Stroke
Cold Style:	Air-Cooled
Energy Transformation:	Power Machine

Samples:	US$ 0.1/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

wheel sprocket

Factors Affecting the Efficiency of a wheel sprocket Setup

Several factors can influence the efficiency of a wheel sprocket system in power transmission and motion control applications. These factors should be carefully considered and optimized to ensure the system’s overall effectiveness and performance:

1. Friction: Friction between the wheel, sprocket, and the chain or belt can lead to energy losses. Using high-quality materials and lubrication can help reduce friction and improve efficiency.
2. Alignment: Proper alignment between the wheel and the sprocket is critical. Misalignment can cause increased wear, noise, and reduced efficiency. Regular maintenance and alignment checks are essential.
3. Tension: The correct tension in the chain or belt is crucial for efficient power transmission. Too loose or too tight tension can lead to performance issues and premature wear.
4. Material and Design: The choice of materials for the wheel sprocket, as well as their design, can impact efficiency. High-quality materials and well-engineered components reduce wear and improve overall system performance.
5. Load Distribution: Uneven load distribution across the wheel sprocket can lead to localized wear and decreased efficiency. Ensuring proper load distribution helps maintain uniform wear and power transmission.
6. Environmental Factors: Harsh environmental conditions, such as dust, moisture, and extreme temperatures, can affect the efficiency of the system. Choosing suitable materials and implementing protective measures can mitigate these effects.
7. Maintenance: Regular maintenance, including lubrication, inspection, and timely replacement of worn components, is vital for the long-term efficiency of the system.
8. Speed and Torque: The operating speed and torque requirements of the application should be considered when selecting the appropriate wheel sprocket size and specifications.
9. Chain or Belt Type: Different types of chains or belts, such as roller chains, silent chains, or toothed belts, have varying efficiencies. Choosing the right type for the specific application is crucial.
10. System Integration: The wheel sprocket system should be integrated correctly with other components in the machinery to ensure smooth operation and minimal energy losses.

By carefully considering and optimizing these factors, it is possible to improve the efficiency of the wheel sprocket system, leading to reduced energy consumption, less wear and tear, and overall better performance.

wheel sprocket

Choosing the Right Material for a Sprocket to Ensure Longevity

Choosing the right material for a sprocket is crucial to ensure its longevity and reliable performance in a given application. The material selection depends on various factors such as load, speed, operating environment, and budget. Here are some common materials used for sprockets and their considerations:

Steel: Steel sprockets are widely used in a wide range of applications due to their excellent strength, durability, and wear resistance. They are suitable for heavy-duty and high-speed operations. Different grades of steel, such as carbon steel or alloy steel, offer varying levels of hardness and strength.
Stainless Steel: Stainless steel sprockets are preferred when corrosion resistance is essential, making them suitable for applications where the sprocket is exposed to moisture, chemicals, or outdoor elements. They are commonly used in food processing, pharmaceutical, and marine industries.
Cast Iron: Cast iron sprockets offer good wear resistance and are often used in low to medium-speed applications. They are cost-effective and provide excellent performance in less demanding conditions.
Plastics: Plastic sprockets are lightweight and corrosion-resistant. They are commonly used in applications where low noise, self-lubrication, and resistance to chemicals or moisture are required. However, they have limited load-carrying capacity and may not be suitable for heavy-duty applications.
Aluminum: Aluminum sprockets are lightweight and commonly used in applications where weight reduction is critical, such as aerospace and certain machinery. However, they are not as durable as steel sprockets and are not suitable for high loads or harsh environments.

When choosing the right material for a sprocket, consider the following:

Load Capacity: Select a material that can handle the expected loads in the application without deforming or wearing excessively.
Speed: Higher speeds may require materials with better heat dissipation and wear resistance.
Environment: Consider factors such as moisture, chemicals, temperature, and outdoor exposure. Choose a material with suitable corrosion resistance and resilience to environmental conditions.
Maintenance: Some materials may require more frequent maintenance or lubrication to ensure longevity.
Cost: Balance the material’s performance with the budget constraints of the project.

It’s essential to consult with sprocket manufacturers or material experts to determine the most appropriate material for your specific application. They can provide valuable insights and recommendations based on your requirements, helping to ensure the longevity and optimal performance of the sprocket in your machinery or equipment.

wheel sprocket

Calculating Gear Ratio for a wheel sprocket Setup

Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel

For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:

Gear Ratio = 20 ÷ 60 = 1/3

The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.

The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.

China manufacturer Powder Metallurgy Chain Wheel, Sprocket Wheel for Motorcycle
editor by CX 2024-04-11

China manufacturer Big Guide Rope Wheels and Its Sprocket

Product Description

Our Gear types: Straight Teeth Gear, sprocket, Oblique Teeth Cylinder Gear, External Spur Gear, Internal Spur Gear, Gear Shaft etc the standard and non standard according to the drawings or samples.
Material: 45#, 40Cr, 20CrMo, 20CrMoti, 17CrNiMo6, 20CrMnTi or the others
Heat treatment: Medium frequency quenching, high frequency quenching, carburizing and quenching, nitriding, Carbon-Nitriding, Salt bath quenching.
Working Process: Gearh hobbing, Gear shaving, Gear shaping, Gear grinding etc
Precision Grade: GB5-8, JIS 1-4, AGMA 12-9, DIN 6-9
Application area: Auto gearbox, medical equipment, metallurgical machinery, port machinery, lifting equipment, mining machinery, electrical power equipment, light industry equipment, environmental protection machinery.

Detailed Photos

Product Parameters

Take the example of our sprocket or chainwheel
The standard and non standard according to the drawings or samples.
Material: C45, S235JR, CAST STEEL or the others
1, Description: Sprocket, chainwheel
2, Types:
A) Standard sprocket
B) Finished bore sprocket
C) Taper bore sprocket
D) Double plate wheels
E) conveyor sprocket
3, Material: C45, S235JR, Nylon
4, Surface treatment: Zinc-plated, black finish
5, Single A-type, double A-type, Welding hub KB-type, Welding hub C-type etc for your reference.
6. Process: Forging( casting)—lathe- teeth shaping—finishing—oil washing—Packing, made by CNC machine
7. Inspection: All items are checked and tested thoroughly during every working procedure and after the product is finally manufactured to ensure that the best quality product enter into the market.

Packaging & Shipping

Our Advantages

After Sales Service

Our Core range of spur gears, industry sprocket, and roller chains are specifically designed to be interchangeable and versatile, this helps us keep lower stock levels while achieving the customization necessary for so many applications. The core offer has also enabled us to offer excellent pricing levels for low quantities, often prototypes are very expensive due to lack of economies of scale we have tried to help with this as much as possible. HangZhou CZPT can offer bespoke units for larger quantities and offer a Supply Chain service where we work closely with our customers to identify the optimal delivery schedule in accordance with OEM production levels. If you are looking for spur gear, drive shafts, industry sprocket etc, you have come to the right place, our expert technical sales staff will recommend the best possible option for both your application and your pocket. Contact us now to discuss your application.
HangZhou CZPT TRADE CO., LTD is responsible for exporting the above products, and we also import some important products from oversea markets.
Our company has got the right of import and export from the Government department.
It is necessary to get your specific requirement when contacting us,
for example of gear, number of teeth, module, pitch diameter, inner hole diameter, thickness, outside drawing etc. and then we will give the accurate offers.
Therefore, hope to get your feedback soon.

Please watch our process steps as below
(1) process these output shafts

(2)process these spur gears and sprockets

(3) turning machining

(4) assembly preparation

(5) fine process workshop

CHOOSE US FOR:
1. We offer engineer suggestion to your specified design in production improvement and cost saving.
2. R&D and QC department focus on the products to meet your strict requirements.
3. Different surface treatments available, plating, power coating, painting, anodized,polishing, electrophoresis, etc.
4. Different dimensions according to buyer’s request.
5. Various packagings according to specific requirements.
6. Customized and tailored orders are welcome.
7. Good quality and Quick action.
8. Our products have been exported to America, Australia,German,Korea,Indian.

CONFIDENTIAL POLICY:
1) The appointed products are only for you.
2) Your informations&documents are confidential.
3) Your drawings&sketch are confidential.

FAQ

Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:

1) –Complete design drawing or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.

2)The materials and surface treatments.

3)The quantity of order.

2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.

3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.

4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.

5.Q: Are the samples/prototype free of charge?

A: charged,but it will be returned to buyer when an order confirmed and order quantity is over 5000 pcs.
After your drawing confirmed and charges done for the prototype, we will produce a sample
by CNC machining. And the first trial samples (1-3pcs) will be shipped to buyer
by the DHL /Fedex at buyer’s express account or prepay the express charges.

MOQ? — 200units and accept sample order.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Nonstandard
Application:	Machinery, Industry
Hardness:	Hardened
Manufacturing Method:	Rolling Gear
Toothed Portion Shape:	Curved Gear
Material:	Alloy Steel

Customization:	Available \| Customized Request

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

wheel sprocket

Load-Carrying Capacities of wheel sprocket Combinations

Steel Wheel with Steel Sprocket: This combination offers high load-carrying capacity and is commonly used in heavy-duty applications. Steel wheels can handle substantial loads, and when paired with steel sprockets, the assembly can withstand even higher forces.
Nylon Wheel with Steel Sprocket: Nylon wheels are known for their lightweight and durable nature. When combined with steel sprockets, they provide a good load-carrying capacity while reducing the overall weight of the assembly.
Polyurethane Wheel with Steel Sprocket: Polyurethane wheels offer excellent wear resistance and are suitable for medium to heavy loads. When paired with steel sprockets, this combination can handle moderate to high load capacities.
Rubber Wheel with Cast Iron Sprocket: Rubber wheels are known for their shock-absorbing properties and are often used in applications requiring vibration dampening. When used with cast iron sprockets, this combination can handle medium loads.
Plastic Wheel with Plastic Sprocket: This combination is suitable for light-duty applications where lower loads are expected. Plastic wheels and sprockets are often used in applications that require low friction and quiet operation.
Custom wheel sprocket Combinations: In some cases, custom wheel sprocket combinations are designed to meet specific load-carrying requirements. These combinations can be tailored to suit the application’s unique demands.

wheel sprocket

Role of a wheel sprocket in a Mechanical System

1. Wheel:

The wheel is a circular component with a central shaft (axle) that allows it to rotate freely around the axle’s axis. Its primary functions include:

Motion Transmission: When a force is applied to the wheel’s outer edge, it rotates around the axle, enabling the transfer of linear motion into rotational motion.
Load Bearing: The wheel’s structure and material are designed to support and distribute the load placed on it, allowing smooth movement over various surfaces.
Reduction of Friction: By using wheels, the friction between the moving object and the ground is significantly reduced, making it easier to move heavy loads with less effort.
Directional Control: Wheels can be attached to steering mechanisms to control the direction of movement in vehicles and other equipment.

2. Sprocket:

A sprocket is a toothed wheel designed to mesh with a chain or a belt, facilitating motion transfer between the sprocket and the chain/belt. Its key functions include:

Power Transmission: When rotational force (torque) is applied to the sprocket, the teeth engage with the links of the chain or belt, transferring motion and power from one sprocket to another.
Speed and Torque Conversion: Different-sized sprockets can be used to adjust the speed and torque of the driven component in a mechanical system.
Positive Drive: The teeth on the sprocket and the links on the chain/belt create a positive drive system, reducing the likelihood of slippage or loss of power during operation.
Chain/Belt Tensioning: Sprockets help maintain proper tension in the chain or belt, ensuring optimal performance and longevity of the power transmission system.

Together, wheels and sprockets form a vital part of mechanical systems, enabling efficient motion transmission, power transfer, and control in a wide range of applications across various industries.

China manufacturer Big Guide Rope Wheels and Its Sprocket
editor by CX 2024-03-30

China manufacturer Powder Metallurgy Chain Wheel, Sprocket Wheel for Motorcycle

Product Description

We have tens of chain wheels formotorcycles. If you are interested in them, welcome you contact wtih us, we will provide you the best quality and best price.

Our Products Special Features,

Place of origin:	ZHangZhoug, China
Brand Name:	HangZhou Xihu (West Lake) Dis. Powder Metallurgy Co.,Ltd
Type:	Powder metallurgy sintering
Surface finish	e-coating, electroplating and black oxygen
Measuring method	3D system, High-lubrication, high-density and high-strength
Inspection equipment	Torsion test, voltage feedback test, HRC density test, lifting test and salt spray resistant test and more
Spare parts type:	Powder metallurgy parts
Machinery Test report:	Provided
Material:	Iron, stainless steel, copper, Alloy
Application:	Automotive parts, power tools, stainless steel, bushings, clutches and so many others
Plating:	Customized
After-sales Service:	Online support
Processing:	Powder Metallurgy, CNC Machining
Powder Metallurgy:	High frequency quenching, oil immersion
Quality Control:	100% inspection

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type:	Motorcycle Engine Assembly
Start:	Electric/Kick
Cylinder NO.:	4 Cylinder
Stroke:	Four Stroke
Cold Style:	Air-Cooled
Energy Transformation:	Power Machine

Samples:	US$ 0.1/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

wheel sprocket

Compatibility of Chain Sprockets with Wheels

In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:

Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.

wheel sprocket

Choosing the Right Material for a Sprocket to Ensure Longevity

Steel: Steel sprockets are widely used in a wide range of applications due to their excellent strength, durability, and wear resistance. They are suitable for heavy-duty and high-speed operations. Different grades of steel, such as carbon steel or alloy steel, offer varying levels of hardness and strength.
Stainless Steel: Stainless steel sprockets are preferred when corrosion resistance is essential, making them suitable for applications where the sprocket is exposed to moisture, chemicals, or outdoor elements. They are commonly used in food processing, pharmaceutical, and marine industries.
Cast Iron: Cast iron sprockets offer good wear resistance and are often used in low to medium-speed applications. They are cost-effective and provide excellent performance in less demanding conditions.
Plastics: Plastic sprockets are lightweight and corrosion-resistant. They are commonly used in applications where low noise, self-lubrication, and resistance to chemicals or moisture are required. However, they have limited load-carrying capacity and may not be suitable for heavy-duty applications.
Aluminum: Aluminum sprockets are lightweight and commonly used in applications where weight reduction is critical, such as aerospace and certain machinery. However, they are not as durable as steel sprockets and are not suitable for high loads or harsh environments.

When choosing the right material for a sprocket, consider the following:

Load Capacity: Select a material that can handle the expected loads in the application without deforming or wearing excessively.
Speed: Higher speeds may require materials with better heat dissipation and wear resistance.
Environment: Consider factors such as moisture, chemicals, temperature, and outdoor exposure. Choose a material with suitable corrosion resistance and resilience to environmental conditions.
Maintenance: Some materials may require more frequent maintenance or lubrication to ensure longevity.
Cost: Balance the material’s performance with the budget constraints of the project.

wheel sprocket

Types of Sprockets Used with Wheels

In mechanical systems, sprockets are toothed wheels that mesh with a chain or a belt to transmit rotational motion and power. There are several types of sprockets used with wheels, each designed for specific applications:

1. Roller Chain Sprockets:

These are the most common type of sprockets used with wheels and are designed to work with roller chains. Roller chain sprockets have teeth that match the profile of the chain’s rollers, ensuring smooth engagement and reducing wear on both the sprocket and the chain. They are widely used in bicycles, motorcycles, and industrial machinery.

2. Silent Chain Sprockets:

Also known as inverted-tooth chain sprockets, these sprockets are designed to work with silent chains. Silent chains are toothed chains that run quietly and smoothly, making them ideal for applications where noise reduction is essential, such as timing drives in engines and automotive systems.

3. Timing Belt Sprockets:

Timing belt sprockets are used with timing belts to ensure precise synchronization between the crankshaft and camshaft in internal combustion engines. They have specially designed teeth that fit the profile of the timing belt, allowing for accurate timing and smooth motion.

4. Idler Sprockets:

Idler sprockets are used to guide and tension chains or belts in a system. They do not transmit power themselves but play a crucial role in maintaining proper tension and alignment, which is essential for efficient power transmission and to prevent chain or belt slack.

5. Weld-On Sprockets:

Weld-on sprockets are designed to be welded directly onto a wheel hub or shaft, providing a secure and permanent attachment. They are commonly used in industrial machinery and equipment.

6. Double-Single Sprockets:

Double-single sprockets, also known as duplex sprockets, have two sets of teeth on one sprocket body. They are used when two separate chains need to be driven at the same speed and with the same sprocket ratio, often found in heavy-duty applications and conveyor systems.

7. Taper-Lock Sprockets:

Taper-lock sprockets are designed with a taper and keyway to provide a secure and easy-to-install connection to the shaft. They are widely used in power transmission systems, where sprocket positioning and removal are frequent.

Each type of sprocket is selected based on the specific application’s requirements, chain or belt type, and the desired performance characteristics. Proper selection and maintenance of sprockets are essential for ensuring efficient power transmission and extending the life of the entire system.

China manufacturer Powder Metallurgy Chain Wheel, Sprocket Wheel for Motorcycle
editor by CX 2024-03-13

China Good quality Direct Manufacturer Supply Conveyor Chains Sprocket Roller Chain Sprocket Wheel with Heat Treatment

Product Description

Sprocket:

1. Material: C45 & Cast Iron 304 stainless steel
2. Supply standard and non standard sprockets according to European and American Standard & Drawing
3. Superior quality & Competitive price & Prompt delivery

Product Attribute

Product name	Sprocket
Surface Treatment	Annealing, natural anodization, heat treatment, polishing, nickel plating, chrome plating, znic plating,Black surface painted etc.
Products Available	Transmission machinery such as mining machinery, agricultural machinery, engineering machinery, forestry machinery, petrochemical industry, automatic assembly lines, etc
material	carbon steel,stainless steel, alloy steel
Certificate	ISO,SGS,DIN,JIS
product type	European Standard American Standard
Port	Any sea port or airport in China
Brand	TV OEM
Payment	L/C, T/T, D/P, Western Union
Package	Chain, Plastic Bag, Color Box, Wooden Case. or OEM
European standard	03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3
European standard	03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3
American standard	25,35,41,40,50,60,80,100,120,140,160,180,200,240 35-2,40-2,50-2,60-2,80-2,100-2,120-2,140-2,160-2,200-2 35-3 ,40-3 ,50-3 ,60-3 ,80-3, 100-3,120-3
We also carry out OEM according to your requirements

Detailed Photos

Product Parameters

Our Advantages

Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

Factory Display

WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.

100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.

FAQ

Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.

Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.

Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.

Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.

Standard Or Nonstandard:	Standard
Application:	Motorcycle, Machinery
Hardness:	Hardened Tooth Surface

Customization:	Available \| Customized Request

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

wheel sprocket

Vertical Power Transmission with wheel sprocket System

Load and Torque: When transmitting power vertically, the weight of the load can significantly impact the torque requirements. The torque must be sufficient to lift the load against gravity while accounting for friction and other resistive forces.
Sprocket Selection: Choosing the right sprocket is critical for vertical transmission. The sprocket teeth must be designed to engage the chain or belt effectively and prevent slipping, especially when lifting heavy loads.
Lubrication: Proper lubrication is essential to reduce friction and wear in the system. Vertical applications may require specific lubricants to ensure smooth operation and prevent premature failure.
Tensioning: Maintaining the correct tension in the chain or belt is crucial for vertical power transmission. Proper tension helps prevent sagging and ensures proper engagement between the wheel sprocket.
Overhung Load: In vertical setups, the weight of the sprocket and shaft assembly can impose an overhung load on the bearings. Adequate support and bearing selection are necessary to handle this load.

wheel sprocket

Can a wheel sprocket System be Used in Bicycles and Other Vehicles?

Yes, a wheel sprocket system is commonly used in bicycles and various other vehicles. In bicycles, the wheel sprocket system is a fundamental part of the drivetrain, which transfers power from the rider’s legs to the wheels, propelling the bicycle forward.

The typical bicycle drivetrain consists of a chain, front sprockets (chainrings), rear sprockets (cassette), and the bicycle’s wheels. When the rider pedals the bicycle, the chain engages with the sprockets, and as a result, the rotational motion from the pedaling is transferred to the rear wheel.

The selection of sprocket sizes (number of teeth on chainrings and cassette) can affect the gear ratio, allowing cyclists to adjust their pedaling effort and speed to suit different terrains and riding conditions. Smaller sprockets provide easier pedaling for climbing steep hills, while larger sprockets offer higher speeds on flat or downhill sections.

Beyond bicycles, the wheel sprocket system is widely used in various other vehicles and machinery to transmit power and control speed. It can be found in motorcycles, mopeds, electric scooters, and even some small electric vehicles. Additionally, the wheel sprocket system is prevalent in industrial machinery, where precise speed control and torque transmission are essential.

The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.

China Good quality Direct Manufacturer Supply Conveyor Chains Sprocket Roller Chain Sprocket Wheel with Heat Treatment
editor by CX 2023-12-07

China manufacturer ABC. 01.80 Sprocket Steel Casting Coupling Sprocket Wheel Assembly

Product Description

FAQ

1.What do you need to provide a quote?

Please kindly send us the drawing of your product. Details below should be included,
A.Materials B. Surface Finish C. Tolerance D. Quantity
(Please be noted that these are essential for our quoting. We couldn’t quote the specific
price without any of them.).

2.When can I get the price?

Our professional sales team will feedback your RFQ within 12hours, and give you the Quotation within 48hours max. if the drawing and specification is all in details.

3.How can I get the sample to check your quality?

After price confirmation, you can require for samples to check our product’s quality. If you just need a blank sample to check the manufacturing quality, we will provide you sample after the sample order confirmed.

4.What’s the lead time for Mould and samples ?

For normal project, we can complete Mould and supply the 1st article sample within 30 to 40days.
For urgently project, we can complete the Mould and Sample within 20days max.

5.What’s the payment terms for Order ?

For Mould/tooling and sample : 50% deposit pay by Order, rest 50% pay after sample approval.

For production Order for new Customers : we request 30% down payment, rest 70% pay by copy of Original B/L copy. For long lasting regular customer, we can give better payment terms, such as 100% pay after delivery or by B/L copy.

Type:	Clay Dry Sand
Casting Method:	Aluminum Sand Casting
Sand Core Type:	Resin Sand Core
Application:	Machinery Parts
Machining:	CNC Machining
Material:	Aluminum A356

Samples:	US$ 30/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

wheel sprocket

wheel sprocket System in Heavy Machinery and Industrial Equipment

Yes, a wheel sprocket system is commonly used in heavy machinery and industrial equipment for power transmission and motion control. The wheel sprocket configuration is a versatile and efficient method of transmitting rotational force between two shafts.

In heavy machinery and industrial equipment, the wheel is typically attached to one shaft, while the sprocket is mounted on another shaft. A chain or a toothed belt is wrapped around the wheel sprocket, connecting them. When the wheel is rotated, the chain or belt engages with the sprocket, causing the sprocket and the connected shaft to rotate as well. This mechanism allows the transfer of power from one shaft to the other, enabling various components and parts of the machinery to function.

Common applications of the wheel sprocket system in heavy machinery include:

Construction Machinery: Wheel loaders, excavators, cranes, and other construction equipment often use wheel sprocket systems for efficient power transmission in various moving parts.
Material Handling Equipment: Forklifts, conveyor systems, and other material handling equipment utilize wheel sprocket configurations to move goods and materials smoothly and reliably.
Mining Equipment: Mining machinery, such as drilling rigs and conveyors, often incorporate wheel sprocket assemblies for power transmission in challenging environments.
Agricultural Machinery: Tractors, combines, and other agricultural equipment use wheel sprocket systems to drive various components like wheels and harvesting mechanisms.
Industrial Robotics: Robots and automated systems in manufacturing often utilize wheel sprocket setups for precise motion control and efficient power transmission.

One of the key advantages of the wheel sprocket system is its ability to handle heavy loads and transmit power over long distances. It is a reliable and cost-effective method of power transmission in various industrial settings. However, proper maintenance and alignment are crucial to ensuring the system’s optimal performance and longevity.

Overall, the wheel sprocket system is a widely used and effective power transmission solution in heavy machinery and industrial equipment, offering versatility and efficiency in a range of applications.

wheel sprocket

Vertical Power Transmission with wheel sprocket System

Load and Torque: When transmitting power vertically, the weight of the load can significantly impact the torque requirements. The torque must be sufficient to lift the load against gravity while accounting for friction and other resistive forces.
Sprocket Selection: Choosing the right sprocket is critical for vertical transmission. The sprocket teeth must be designed to engage the chain or belt effectively and prevent slipping, especially when lifting heavy loads.
Lubrication: Proper lubrication is essential to reduce friction and wear in the system. Vertical applications may require specific lubricants to ensure smooth operation and prevent premature failure.
Tensioning: Maintaining the correct tension in the chain or belt is crucial for vertical power transmission. Proper tension helps prevent sagging and ensures proper engagement between the wheel sprocket.
Overhung Load: In vertical setups, the weight of the sprocket and shaft assembly can impose an overhung load on the bearings. Adequate support and bearing selection are necessary to handle this load.

wheel sprocket

Choosing the Right Size of Sprocket to Match a Wheel

1. Determine the Pitch Diameter of the Wheel:

Measure the diameter of the wheel from the center to the point where the teeth of the sprocket will engage with the wheel. This measurement is known as the pitch diameter of the wheel.

2. Identify the Desired Gear Ratio:

3. Calculate the Number of Teeth on the Sprocket:

Once you have the pitch diameter of the wheel and the desired gear ratio, you can calculate the number of teeth on the sprocket using the formula:

Number of Teeth on Sprocket = (Desired Gear Ratio) * (Number of Teeth on Wheel)

4. Select a Standard Sprocket Size:

5. Consider Chain Compatibility:

6. Verify Center Distance:

7. Consider the Material and Tooth Profile:

China manufacturer ABC. 01.80 Sprocket Steel Casting Coupling Sprocket Wheel Assembly
editor by CX 2023-10-25