Tag Archives: transmission sprocket

China factory Martin Transmission Conveyor Parts Sprocket Manufacturer Price C45 Carbon Stainless Steel Gear Taper Bore Bush Lock Hub Cast Wheel Idler Plate Wheel

Product Description

SPROCKET 5/8” X 3/8” 10B SERIES SPROCKETS

For Chain Acc.to DIN8187 ISO/R 606
Tooth Radius r3					16.0mm
Radius Width C					1.6mm
Tooth Width b1					9.0mm
Tooth Width B1					9.1mm
Tooth Width B2					25.5mm
Tooth Width B3					42.1mm
10B SERIES ROLLER CHAINS
Pitch					15.875 mm
Internal Width					9.65 mm
Roller Diameter					10.16 mm

Z	de	dp	SIMPLEX			DUPLEX			TRIPLEX
Z	de	dp	dm	D1	A	dm	D2	A	dm	D3	A
8	47.0	41.48	25	10	25	25	12	40	25	12	55
9	52.6	46.42	30	10	25	30	12	40	30	12	55
10	57.5	51.37	35	10	25	35	12	40	35	12	55
11	63.0	56.34	37	12	30	39	14	40	39	16	55
12	68.0	61.34	42	12	30	44	14	40	44	16	55
13	73.0	66.32	47	12	30	49	14	40	49	16	55
14	78.0	71.34	52	12	30	54	14	40	54	16	55
15	83.0	76.36	57	12	30	59	14	40	59	16	55
16	88.0	81.37	60	12	30	64	16	45	64	16	60
17	93.0	86.39	60	12	30	69	16	45	69	16	60
18	98.3	91.42	70	14	30	74	16	45	74	16	60
19	103.3	96.45	70	14	30	79	16	45	79	16	60
20	108.4	101.49	75	14	30	84	16	45	84	16	60
21	113.4	106.52	75	16	30	85	16	45	85	20	60
22	118.0	111.55	80	16	30	90	16	45	90	20	60
23	123.5	116.58	80	16	30	95	16	45	95	20	60
24	128.3	121.62	80	16	30	100	16	45	100	20	60
25	134.0	126.66	80	16	30	105	16	45	105	20	60
26	139.0	131.70	85	20	35	110	20	45	110	20	60
27	144.0	136.75	85	20	35	110	20	45	110	20	60
28	148.7	141.78	90	20	35	115	20	45	115	20	60
29	153.8	146.83	90	20	35	115	20	45	115	20	60
30	158.8	151.87	90	20	35	120	20	45	120	20	60
31	163.9	156.92	95	20	35	120	20	45	120	20	60
32	168.9	161.95	95	20	35	120	20	45	120	20	60
33	174.5	167.00	95	20	35	120	20	45	120	20	60
34	179.0	172.05	95	20	35	120	20	45	120	20	60
35	184.1	177.10	95	20	35	120	20	45	120	20	60
36	189.1	182.15	100	20	35	120	20	45	120	25	60
37	194.2	187.20	100	20	35	120	20	45	120	25	60
38	199.2	192.24	100	20	35	120	20	45	120	25	60
39	204.2	197.29	100	20	35	120	20	45	120	25	60
40	209.3	202.34	100	20	35	120	20	45	120	25	60
41	214.8	207.38	*100	20	40	120	20	50	*130	25	60
42	2,199	212.43	*100	20	40	120	20	50	*130	25	60
43	224.9	217.48	*100	20	40	120	20	50	*130	25	60
44	230.0	222.53	*100	20	40	120	20	50	*130	25	60
45	235.0	227.58	*100	20	40	*120	20	50	*130	25	60
46	240.1	232.63	*100	20	40	*120	20	50	*130	25	60
47	245.1	237.68	*100	20	40	*120	20	50	*130	25	60
48	250.2	242.73	*100	20	40	*120	20	50	*130	25	60
49	255.2	247.78	*100	20	40	*120	20	50	*130	25	60
50	260.3	252.82	*100	20	40	*120	20	50	*130	25	60
51	265.3	257.87	*100	20	40	*120	20	50	*130	25	60
52	270.4	262.92	*100	20	40	*120	20	50	*130	25	60
53	275.4	267.97	*100	20	40	*120	20	50	*130	25	60
54	280.5	273.03	*100	20	40	*120	20	50	*130	25	60
55	285.5	278.08	*100	20	40	*120	20	50	*130	25	60
56	290.6	283.13	*100	20	40	*120	20	50	*130	25	60
57	296.0	288.18	*100	20	40	*120	20	50	*130	25	60
58	300.7	293.23	*100	20	43	*120	20	57	*130	25	64
59	305.7	298.28	*100	20	43	*120	20	57	*130	25	64
60	310.8	303.33	*100	20	43	*120	20	57	*130	25	64
62	321.4	313.43	*100	20	43	*120	20	57	*130	25	64
64	331.5	323.53	*100	20	43	*120	20	57	*130	25	67
65	336.5	328.58	*100	20	43	*120	20	57	*130	25	67
66	341.6	333.64	*100	20	43	*120	20	57	*130	25	67
68	351.7	343.74	*100	20	43	*120	20	57	*130	25	67
70	361.8	353.84	*100	20	43	*120	20	57	*130	25	67
72	371.9	363.94	*100	20	43	*120	20	57	*130	25	67
75	387.1	379.10	*100	20	43	*120	20	57	*130	25	67
76	392.1	384.15	*100	20	43	*120	20	57	*130	25	67
78	402.2	394.25	*100	20	43	*120	20	57	*130	25	67
80	412.3	404.36	*100	20	43	*130	20	57	*130	25	67
85	437.6	429.62	*100	20	50	*130	20	58	*130	25	67
90	462.8	454.88	*100	20	50	*130	20	58	*130	25	67
95	488.5	480.14	*100	20	50	*130	20	58	*130	25	67
100	513.4	505.40	*100	20	50	*130	20	58	*130	25	67
110	563.9	555.92	*100	20	50	*130	20	58	*130	25	67
114	584.1	576.13	*100	20	50	*130	20	58	*130	25	67
120	614.4	606.45	*100	20	50	*130	20	58	*130	25	67
125	639.7	631.51	*100	20	50	*130	20	58	*130	25	67

Notice: *welding hub

BASIC INFO.

Product name	DIN ISO Standard Sprocket for Roller Chain
Materials Available	1. Stainless Steel: SS304, SS316, etc
	2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
	3. OEM according to your request
Surface Treatment	Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic	Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion	ISO DIN ANSI & Customer Drawings
Size	Customer Drawings & ISO standard
Application	Industrial transmission equipment
Package	Wooden Case / Container and pallet, or made-to-order
Certificate	ISO9001: 2008
Advantage	Quality first, Service first, Competitive price, Fast delivery
Delivery Time	20 days for samples. 45 days for official order.

INSTALLATION AND USING

The chain spoket, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.

NOTICE

When fitting new chainwheels it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.

It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.

During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.

FOR CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references^[8]^[9]^[10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

Size	Pitch	Maximum Roller Diameter	Minimum Ultimate Tensile Strength	Measuring Load
ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
25	0.250 in (6.35 mm)	0.130 in (3.30 mm)	780 lb (350 kg)	18 lb (8.2 kg)
35	0.375 in (9.53 mm)	0.200 in (5.08 mm)	1,760 lb (800 kg)	18 lb (8.2 kg)
41	0.500 in (12.70 mm)	0.306 in (7.77 mm)	1,500 lb (680 kg)	18 lb (8.2 kg)
40	0.500 in (12.70 mm)	0.312 in (7.92 mm)	3,125 lb (1,417 kg)	31 lb (14 kg)
50	0.625 in (15.88 mm)	0.400 in (10.16 mm)	4,880 lb (2,210 kg)	49 lb (22 kg)
60	0.750 in (19.05 mm)	0.469 in (11.91 mm)	7,030 lb (3,190 kg)	70 lb (32 kg)
80	1.000 in (25.40 mm)	0.625 in (15.88 mm)	12,500 lb (5,700 kg)	125 lb (57 kg)
100	1.250 in (31.75 mm)	0.750 in (19.05 mm)	19,531 lb (8,859 kg)	195 lb (88 kg)
120	1.500 in (38.10 mm)	0.875 in (22.23 mm)	28,125 lb (12,757 kg)	281 lb (127 kg)
140	1.750 in (44.45 mm)	1.000 in (25.40 mm)	38,280 lb (17,360 kg)	383 lb (174 kg)
160	2.000 in (50.80 mm)	1.125 in (28.58 mm)	50,000 lb (23,000 kg)	500 lb (230 kg)
180	2.250 in (57.15 mm)	1.460 in (37.08 mm)	63,280 lb (28,700 kg)	633 lb (287 kg)
200	2.500 in (63.50 mm)	1.562 in (39.67 mm)	78,175 lb (35,460 kg)	781 lb (354 kg)
240	3.000 in (76.20 mm)	1.875 in (47.63 mm)	112,500 lb (51,000 kg)	1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches)	Pitch expressed in eighths	ANSI standard chain number	Width (inches)
¹⁄₄	²⁄₈	25	¹⁄₈
³⁄₈	³⁄₈	35	³⁄₁₆
¹⁄₂	⁴⁄₈	41	¹⁄₄
¹⁄₂	⁴⁄₈	40	⁵⁄₁₆
⁵⁄₈	⁵⁄₈	50	³⁄₈
³⁄₄	⁶⁄₈	60	¹⁄₂
1	⁸⁄₈	80	⁵⁄₈

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

WHY CHOOSE US

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System

The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Nonstandard
Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Mining Machinery, Sugar Machinery
Hardness:	Hardened Tooth Surface

Samples:	US$ 0/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:

1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.

wheel sprocket

Temperature Limits for wheel sprocket System’s Operation

The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.

Here are some common materials used in wheel sprocket systems and their general temperature limits:

Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.

It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.

When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.

wheel sprocket

Advantages of Using a wheel sprocket Configuration

Using a wheel sprocket configuration for power transmission offers several advantages over other methods. Here are some key benefits:

1. Efficient Power Transmission:

The wheel sprocket assembly provide a highly efficient method of transmitting power between shafts with minimal energy loss. The teeth of the sprocket mesh with the links of the chain or the teeth of another sprocket, ensuring a positive engagement that reduces slippage and maximizes power transfer.

2. Versatility:

Wheels and sprockets are available in various sizes, configurations, and materials, making them highly versatile components for different applications. They can accommodate a wide range of speed and torque requirements, making them suitable for various mechanical systems.

3. Compact Design:

The compact design of wheel sprocket assemblies allows for space-saving installations in machinery. The concentric arrangement of the components minimizes the overall footprint, making it ideal for applications with limited space.

4. Precise Speed Control:

By selecting sprockets with different numbers of teeth, the gear ratio can be easily adjusted to achieve precise speed control in the driven shaft. This level of control is essential for many applications, such as conveyor systems, where different speeds are required for different processes.

5. High Torque Capacity:

wheel sprocket systems can handle high torque loads, making them suitable for heavy-duty applications. This high torque capacity is especially beneficial in industrial settings where large loads need to be moved or lifted.

6. Smooth and Quiet Operation:

When properly lubricated and maintained, the interaction between the sprocket and the chain or other sprockets results in smooth and quiet operation. This makes wheel sprocket systems preferable in applications where noise reduction is important.

7. Easy Installation and Maintenance:

Installing a wheel sprocket assembly is relatively straightforward, and they require minimal maintenance when used correctly. Periodic lubrication and tension adjustments are typically all that is needed to keep the system running smoothly.

8. Suitable for High-Speed Applications:

wheel sprocket configurations are well-suited for high-speed applications where belts or gears may not be as practical due to limitations in speed capabilities.

In summary, the wheel sprocket configuration offers efficient power transmission, versatility, compactness, precise speed control, high torque capacity, smooth operation, and ease of installation and maintenance. These advantages make it a popular choice in a wide range of mechanical systems and industrial applications.

China factory Martin Transmission Conveyor Parts Sprocket Manufacturer Price C45 Carbon Stainless Steel Gear Taper Bore Bush Lock Hub Cast Wheel Idler Plate Wheel
editor by Dream 2024-05-06

China Hot selling Agricultural Machinery Spur Gear Industrial Transmission Parts Sprocket Wheel Chains and Sprockets Factory

Product Description

ZHangZhoug CZPT Machinery Co., Ltd
(DIN/ANSI/JIS Standard or made to drawing)
Product Description:

Detailed Photos:

Company Profile:

ZHangZhoug CZPT Machinery Co., Ltd. Is the vice chairman of chain Transmission Branch of China Machinery General parts Industry Association and a member of China chain Transmission Standardization Technical Committee.

Founded in 1954, mainly engaged in sprocket, gear, timing belt pulley, coupling production and sales, It is a large sprocket manufacturing enterprise in China, and it is also 1 of the largest standard sprocket manufacturers in the world at present. The product structure of the company has been developed from the single pattern of standard sprocket to non-standard transmission parts. Products are mainly sold in North America, South America, Europe, Africa and Japan, South Korea, the Middle East, Russia and Southeast Asia and other countries and regions, sales network all over the world.

The company has passed ISO 9002 quality assurance system certification for the first time in 1999, ISO9001: 2000 quality management system certification in 2003, ISO/TS16949 quality management system certification for the first time in 2009, ISO14001: 2004 environmental management system certification for the first time in 2571, ISO14001: 2015 environmental management system certification for 2017, and ISO9001: 2015 and IATF16949: 2016 quality management system certification for 2018. It lays a CZPT foundation for perfecting the internal management of the enterprise and opening up the external market.

The company adheres to the business philosophy of “Quality is life, technology is physique, delivery is moral, quantity is credit, service is kindred, cost is lifetime”, implementing “innovation-driven, twinning integration” upgrading strategy, promoting chain transmission products to excellence, and making every effort to create “harmonious cenfit, good quality cenfit, hundred years of cenfit”

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Motor, Machinery, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Rolling Gear
Toothed Portion Shape:	Spur Gear
Material:	C45

Customization:	Available \| Customized Request

wheel sprocket

Factors Affecting the Efficiency of a wheel sprocket Setup

Several factors can influence the efficiency of a wheel sprocket system in power transmission and motion control applications. These factors should be carefully considered and optimized to ensure the system’s overall effectiveness and performance:

1. Friction: Friction between the wheel, sprocket, and the chain or belt can lead to energy losses. Using high-quality materials and lubrication can help reduce friction and improve efficiency.
2. Alignment: Proper alignment between the wheel and the sprocket is critical. Misalignment can cause increased wear, noise, and reduced efficiency. Regular maintenance and alignment checks are essential.
3. Tension: The correct tension in the chain or belt is crucial for efficient power transmission. Too loose or too tight tension can lead to performance issues and premature wear.
4. Material and Design: The choice of materials for the wheel sprocket, as well as their design, can impact efficiency. High-quality materials and well-engineered components reduce wear and improve overall system performance.
5. Load Distribution: Uneven load distribution across the wheel sprocket can lead to localized wear and decreased efficiency. Ensuring proper load distribution helps maintain uniform wear and power transmission.
6. Environmental Factors: Harsh environmental conditions, such as dust, moisture, and extreme temperatures, can affect the efficiency of the system. Choosing suitable materials and implementing protective measures can mitigate these effects.
7. Maintenance: Regular maintenance, including lubrication, inspection, and timely replacement of worn components, is vital for the long-term efficiency of the system.
8. Speed and Torque: The operating speed and torque requirements of the application should be considered when selecting the appropriate wheel sprocket size and specifications.
9. Chain or Belt Type: Different types of chains or belts, such as roller chains, silent chains, or toothed belts, have varying efficiencies. Choosing the right type for the specific application is crucial.
10. System Integration: The wheel sprocket system should be integrated correctly with other components in the machinery to ensure smooth operation and minimal energy losses.

By carefully considering and optimizing these factors, it is possible to improve the efficiency of the wheel sprocket system, leading to reduced energy consumption, less wear and tear, and overall better performance.

wheel sprocket

Special Considerations for Using a wheel sprocket System in Off-Road Vehicles

Off-road vehicles operate in rugged and challenging environments, which can put additional stress on the wheel sprocket system. Here are some special considerations to keep in mind when using a wheel sprocket system in off-road vehicles:

Material Selection: Choose high-quality materials for the wheel sprocket that can withstand rough terrains, impacts, and exposure to elements. Materials like hardened steel or alloys with good impact resistance are commonly used.
Sealing and Protection: Ensure that the wheel bearings and sprocket teeth are adequately sealed to prevent dirt, mud, water, and other debris from entering. Proper sealing helps to maintain smooth operation and prolong the lifespan of components.
Reinforcement: Consider reinforcing the wheel sprocket assembly if the vehicle will encounter heavy loads or extreme conditions. Reinforcements can add strength and durability to handle challenging off-road conditions.
Lubrication: Use a high-quality lubricant suitable for off-road conditions. Frequent lubrication is crucial to reduce friction, prevent corrosion, and protect components from wear and tear.
Regular Inspection: Off-road vehicles experience higher vibrations and shocks, leading to accelerated wear. Perform regular inspections to detect any signs of damage, misalignment, or wear. Address issues promptly to avoid further problems.
Shock Absorption: Consider incorporating shock-absorbing features or suspension systems to mitigate the impact on the wheel sprocket system during off-road driving. This helps to protect the components and improve overall vehicle performance.
Environmental Considerations: Off-road environments often expose the wheel sprocket system to dirt, sand, water, and other harsh elements. Choose coatings or treatments that offer corrosion resistance to protect against environmental damage.
Weight Consideration: Off-road vehicles may need to be lightweight to navigate difficult terrains effectively. Ensure the wheel sprocket components strike a balance between durability and weight to optimize vehicle performance.
Service and Maintenance: Establish a regular maintenance schedule and perform necessary servicing after each off-road trip. Cleaning, inspection, and replacement of worn parts are vital to ensure the system’s reliability.

By taking these special considerations into account, the wheel sprocket system in off-road vehicles can withstand the demands of rough terrains and provide reliable performance in challenging environments.

wheel sprocket

Can a wheel sprocket System be Used in Bicycles and Other Vehicles?

Yes, a wheel sprocket system is commonly used in bicycles and various other vehicles. In bicycles, the wheel sprocket system is a fundamental part of the drivetrain, which transfers power from the rider’s legs to the wheels, propelling the bicycle forward.

The typical bicycle drivetrain consists of a chain, front sprockets (chainrings), rear sprockets (cassette), and the bicycle’s wheels. When the rider pedals the bicycle, the chain engages with the sprockets, and as a result, the rotational motion from the pedaling is transferred to the rear wheel.

The selection of sprocket sizes (number of teeth on chainrings and cassette) can affect the gear ratio, allowing cyclists to adjust their pedaling effort and speed to suit different terrains and riding conditions. Smaller sprockets provide easier pedaling for climbing steep hills, while larger sprockets offer higher speeds on flat or downhill sections.

Beyond bicycles, the wheel sprocket system is widely used in various other vehicles and machinery to transmit power and control speed. It can be found in motorcycles, mopeds, electric scooters, and even some small electric vehicles. Additionally, the wheel sprocket system is prevalent in industrial machinery, where precise speed control and torque transmission are essential.

The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.

China Hot selling Agricultural Machinery Spur Gear Industrial Transmission Parts Sprocket Wheel Chains and Sprockets Factory
editor by Dream 2024-04-22

China high quality Transmission Belt Parts Gearbox Agricultural Machinery Mining Machinery Conveyor Chains High Speed Stock Bore Conveyor Chain Pitch Sprocket Wheel Hub Sprocket

Product Description

SPROCKET 5/8” X 3/8” 10B SERIES SPROCKETS

For Chain Acc.to DIN8187 ISO/R 606
Tooth Radius r3					16.0mm
Radius Width C					1.6mm
Tooth Width b1					9.0mm
Tooth Width B1					9.1mm
Tooth Width B2					25.5mm
Tooth Width B3					42.1mm
10B SERIES ROLLER CHAINS
Pitch					15.875 mm
Internal Width					9.65 mm
Roller Diameter					10.16 mm

Z	de	dp	SIMPLEX			DUPLEX			TRIPLEX
Z	de	dp	dm	D1	A	dm	D2	A	dm	D3	A
8	47.0	41.48	25	10	25	25	12	40	25	12	55
9	52.6	46.42	30	10	25	30	12	40	30	12	55
10	57.5	51.37	35	10	25	35	12	40	35	12	55
11	63.0	56.34	37	12	30	39	14	40	39	16	55
12	68.0	61.34	42	12	30	44	14	40	44	16	55
13	73.0	66.32	47	12	30	49	14	40	49	16	55
14	78.0	71.34	52	12	30	54	14	40	54	16	55
15	83.0	76.36	57	12	30	59	14	40	59	16	55
16	88.0	81.37	60	12	30	64	16	45	64	16	60
17	93.0	86.39	60	12	30	69	16	45	69	16	60
18	98.3	91.42	70	14	30	74	16	45	74	16	60
19	103.3	96.45	70	14	30	79	16	45	79	16	60
20	108.4	101.49	75	14	30	84	16	45	84	16	60
21	113.4	106.52	75	16	30	85	16	45	85	20	60
22	118.0	111.55	80	16	30	90	16	45	90	20	60
23	123.5	116.58	80	16	30	95	16	45	95	20	60
24	128.3	121.62	80	16	30	100	16	45	100	20	60
25	134.0	126.66	80	16	30	105	16	45	105	20	60
26	139.0	131.70	85	20	35	110	20	45	110	20	60
27	144.0	136.75	85	20	35	110	20	45	110	20	60
28	148.7	141.78	90	20	35	115	20	45	115	20	60
29	153.8	146.83	90	20	35	115	20	45	115	20	60
30	158.8	151.87	90	20	35	120	20	45	120	20	60
31	163.9	156.92	95	20	35	120	20	45	120	20	60
32	168.9	161.95	95	20	35	120	20	45	120	20	60
33	174.5	167.00	95	20	35	120	20	45	120	20	60
34	179.0	172.05	95	20	35	120	20	45	120	20	60
35	184.1	177.10	95	20	35	120	20	45	120	20	60
36	189.1	182.15	100	20	35	120	20	45	120	25	60
37	194.2	187.20	100	20	35	120	20	45	120	25	60
38	199.2	192.24	100	20	35	120	20	45	120	25	60
39	204.2	197.29	100	20	35	120	20	45	120	25	60
40	209.3	202.34	100	20	35	120	20	45	120	25	60
41	214.8	207.38	*100	20	40	120	20	50	*130	25	60
42	2,199	212.43	*100	20	40	120	20	50	*130	25	60
43	224.9	217.48	*100	20	40	120	20	50	*130	25	60
44	230.0	222.53	*100	20	40	120	20	50	*130	25	60
45	235.0	227.58	*100	20	40	*120	20	50	*130	25	60
46	240.1	232.63	*100	20	40	*120	20	50	*130	25	60
47	245.1	237.68	*100	20	40	*120	20	50	*130	25	60
48	250.2	242.73	*100	20	40	*120	20	50	*130	25	60
49	255.2	247.78	*100	20	40	*120	20	50	*130	25	60
50	260.3	252.82	*100	20	40	*120	20	50	*130	25	60
51	265.3	257.87	*100	20	40	*120	20	50	*130	25	60
52	270.4	262.92	*100	20	40	*120	20	50	*130	25	60
53	275.4	267.97	*100	20	40	*120	20	50	*130	25	60
54	280.5	273.03	*100	20	40	*120	20	50	*130	25	60
55	285.5	278.08	*100	20	40	*120	20	50	*130	25	60
56	290.6	283.13	*100	20	40	*120	20	50	*130	25	60
57	296.0	288.18	*100	20	40	*120	20	50	*130	25	60
58	300.7	293.23	*100	20	43	*120	20	57	*130	25	64
59	305.7	298.28	*100	20	43	*120	20	57	*130	25	64
60	310.8	303.33	*100	20	43	*120	20	57	*130	25	64
62	321.4	313.43	*100	20	43	*120	20	57	*130	25	64
64	331.5	323.53	*100	20	43	*120	20	57	*130	25	67
65	336.5	328.58	*100	20	43	*120	20	57	*130	25	67
66	341.6	333.64	*100	20	43	*120	20	57	*130	25	67
68	351.7	343.74	*100	20	43	*120	20	57	*130	25	67
70	361.8	353.84	*100	20	43	*120	20	57	*130	25	67
72	371.9	363.94	*100	20	43	*120	20	57	*130	25	67
75	387.1	379.10	*100	20	43	*120	20	57	*130	25	67
76	392.1	384.15	*100	20	43	*120	20	57	*130	25	67
78	402.2	394.25	*100	20	43	*120	20	57	*130	25	67
80	412.3	404.36	*100	20	43	*130	20	57	*130	25	67
85	437.6	429.62	*100	20	50	*130	20	58	*130	25	67
90	462.8	454.88	*100	20	50	*130	20	58	*130	25	67
95	488.5	480.14	*100	20	50	*130	20	58	*130	25	67
100	513.4	505.40	*100	20	50	*130	20	58	*130	25	67
110	563.9	555.92	*100	20	50	*130	20	58	*130	25	67
114	584.1	576.13	*100	20	50	*130	20	58	*130	25	67
120	614.4	606.45	*100	20	50	*130	20	58	*130	25	67
125	639.7	631.51	*100	20	50	*130	20	58	*130	25	67

Notice: *welding hub

BASIC INFO.

Product name	DIN ISO Standard Sprocket for Roller Chain
Materials Available	1. Stainless Steel: SS304, SS316, etc
	2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
	3. OEM according to your request
Surface Treatment	Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic	Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion	ISO DIN ANSI & Customer Drawings
Size	Customer Drawings & ISO standard
Application	Industrial transmission equipment
Package	Wooden Case / Container and pallet, or made-to-order
Certificate	ISO9001: 2008
Advantage	Quality first, Service first, Competitive price, Fast delivery
Delivery Time	20 days for samples. 45 days for official order.

INSTALLATION AND USING

NOTICE

FOR CHAIN STHangZhouRDS

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

Size	Pitch	Maximum Roller Diameter	Minimum Ultimate Tensile Strength	Measuring Load
ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
25	0.250 in (6.35 mm)	0.130 in (3.30 mm)	780 lb (350 kg)	18 lb (8.2 kg)
35	0.375 in (9.53 mm)	0.200 in (5.08 mm)	1,760 lb (800 kg)	18 lb (8.2 kg)
41	0.500 in (12.70 mm)	0.306 in (7.77 mm)	1,500 lb (680 kg)	18 lb (8.2 kg)
40	0.500 in (12.70 mm)	0.312 in (7.92 mm)	3,125 lb (1,417 kg)	31 lb (14 kg)
50	0.625 in (15.88 mm)	0.400 in (10.16 mm)	4,880 lb (2,210 kg)	49 lb (22 kg)
60	0.750 in (19.05 mm)	0.469 in (11.91 mm)	7,030 lb (3,190 kg)	70 lb (32 kg)
80	1.000 in (25.40 mm)	0.625 in (15.88 mm)	12,500 lb (5,700 kg)	125 lb (57 kg)
100	1.250 in (31.75 mm)	0.750 in (19.05 mm)	19,531 lb (8,859 kg)	195 lb (88 kg)
120	1.500 in (38.10 mm)	0.875 in (22.23 mm)	28,125 lb (12,757 kg)	281 lb (127 kg)
140	1.750 in (44.45 mm)	1.000 in (25.40 mm)	38,280 lb (17,360 kg)	383 lb (174 kg)
160	2.000 in (50.80 mm)	1.125 in (28.58 mm)	50,000 lb (23,000 kg)	500 lb (230 kg)
180	2.250 in (57.15 mm)	1.460 in (37.08 mm)	63,280 lb (28,700 kg)	633 lb (287 kg)
200	2.500 in (63.50 mm)	1.562 in (39.67 mm)	78,175 lb (35,460 kg)	781 lb (354 kg)
240	3.000 in (76.20 mm)	1.875 in (47.63 mm)	112,500 lb (51,000 kg)	1,000 lb (450 kg

Pitch (inches)	Pitch expressed in eighths	ANSI standard chain number	Width (inches)
¹⁄₄	²⁄₈	25	¹⁄₈
³⁄₈	³⁄₈	35	³⁄₁₆
¹⁄₂	⁴⁄₈	41	¹⁄₄
¹⁄₂	⁴⁄₈	40	⁵⁄₁₆
⁵⁄₈	⁵⁄₈	50	³⁄₈
³⁄₄	⁶⁄₈	60	¹⁄₂
1	⁸⁄₈	80	⁵⁄₈

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

WHY CHOOSE US

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Nonstandard
Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery
Hardness:	Hardened Tooth Surface

Samples:	US$ 0/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

Best Lubrication Practices for wheel sprocket Systems

Proper lubrication is essential for maintaining the efficiency and longevity of wheel sprocket systems. The lubrication practices can vary depending on the specific application and the environment in which the system operates. Here are some best practices for lubricating wheel sprocket systems:

Cleanliness: Before applying any lubricant, ensure that the wheel sprocket surfaces are clean and free from dirt, debris, and old lubricant residue. Cleaning the components helps prevent contaminants from mixing with the lubricant and causing additional wear.
Choose the Right Lubricant: Select a lubricant specifically designed for the wheel sprocket system. Consider factors such as load, speed, temperature, and environmental conditions when choosing the appropriate lubricant. Some systems may require grease, while others may need oil-based lubricants.
Apply Adequate Amount: Apply the lubricant in the right quantity to ensure proper coverage of the contacting surfaces. Too little lubricant may not provide sufficient protection, while too much can lead to excess heat and waste.
Regular Lubrication Schedule: Establish a maintenance schedule for lubrication based on the operating conditions of the system. In high-demand applications, more frequent lubrication may be necessary to prevent premature wear.
Monitor and Reapply: Regularly monitor the condition of the wheel sprocket system and observe any signs of inadequate lubrication, such as increased friction or unusual noise. Reapply lubricant as needed to maintain optimal performance.
Re-lubrication After Cleaning: If the wheel sprocket system is cleaned, ensure that fresh lubricant is applied after cleaning to restore the protective layer.
Consider Lubrication Type: Depending on the application, consider using dry lubricants or solid lubricants for environments where dust and dirt accumulation may be a concern.

It’s essential to follow the manufacturer’s recommendations and guidelines for lubrication. Additionally, consult with lubrication experts or equipment suppliers for specific recommendations based on your wheel sprocket system’s unique requirements.

wheel sprocket

Noise and Vibration in wheel sprocket Configurations

In a wheel sprocket configuration, noise and vibration levels can vary depending on several factors:

Quality of Components: The quality of the wheel sprocket components can significantly impact noise and vibration. Well-manufactured and precisely engineered components tend to produce less noise and vibration.
Lubrication: Proper lubrication of the sprocket teeth and chain or belt can reduce friction, which in turn helps minimize noise and vibration.
Alignment: Correct alignment between the wheel sprocket is crucial. Misalignment can lead to increased noise and vibration as the components may not mesh smoothly.
Tension: Maintaining the appropriate tension in the chain or belt is essential. Insufficient tension can cause the chain to slap against the sprocket teeth, resulting in noise and vibration.
Speed and Load: Higher speeds and heavier loads can lead to increased noise and vibration levels in the system.
Wear and Damage: Worn-out or damaged components can create irregularities in motion, leading to increased noise and vibration.

To reduce noise and vibration in a wheel sprocket setup:

Use high-quality components from reputable suppliers.
Ensure proper lubrication with appropriate lubricants.
Regularly inspect and maintain the system to detect any misalignment, wear, or damage.
Follow manufacturer guidelines for chain or belt tensioning.
Consider using vibration-damping materials or mounting methods if necessary.

Minimizing noise and vibration not only improves the comfort and safety of the machinery but also extends the life of the components by reducing wear and fatigue.

wheel sprocket

Can a wheel sprocket System be Used in Bicycles and Other Vehicles?

The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.

China high quality Transmission Belt Parts Gearbox Agricultural Machinery Mining Machinery Conveyor Chains High Speed Stock Bore Conveyor Chain Pitch Sprocket Wheel Hub Sprocket
editor by CX 2024-04-16

China OEM Agricultural Machinery Spur Gear Industrial Sprocket Wheel Chains and Sprockets Transmission Parts Wheels Factory

Product Description

ZHangZhoug CZPT Machinery Co., Ltd
(DIN/ANSI/JIS Standard or made to drawing)
Product Description:

Detailed Photos:

Company Profile:

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Motor, Machinery, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Rolling Gear
Toothed Portion Shape:	Spur Gear
Material:	C45

Customization:	Available \| Customized Request

wheel sprocket

How to Identify and Troubleshoot Common Issues with Wheels and Sprockets

Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:

Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.

By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.

wheel sprocket

Choosing the Right Material for a Sprocket to Ensure Longevity

Choosing the right material for a sprocket is crucial to ensure its longevity and reliable performance in a given application. The material selection depends on various factors such as load, speed, operating environment, and budget. Here are some common materials used for sprockets and their considerations:

Steel: Steel sprockets are widely used in a wide range of applications due to their excellent strength, durability, and wear resistance. They are suitable for heavy-duty and high-speed operations. Different grades of steel, such as carbon steel or alloy steel, offer varying levels of hardness and strength.
Stainless Steel: Stainless steel sprockets are preferred when corrosion resistance is essential, making them suitable for applications where the sprocket is exposed to moisture, chemicals, or outdoor elements. They are commonly used in food processing, pharmaceutical, and marine industries.
Cast Iron: Cast iron sprockets offer good wear resistance and are often used in low to medium-speed applications. They are cost-effective and provide excellent performance in less demanding conditions.
Plastics: Plastic sprockets are lightweight and corrosion-resistant. They are commonly used in applications where low noise, self-lubrication, and resistance to chemicals or moisture are required. However, they have limited load-carrying capacity and may not be suitable for heavy-duty applications.
Aluminum: Aluminum sprockets are lightweight and commonly used in applications where weight reduction is critical, such as aerospace and certain machinery. However, they are not as durable as steel sprockets and are not suitable for high loads or harsh environments.

When choosing the right material for a sprocket, consider the following:

Load Capacity: Select a material that can handle the expected loads in the application without deforming or wearing excessively.
Speed: Higher speeds may require materials with better heat dissipation and wear resistance.
Environment: Consider factors such as moisture, chemicals, temperature, and outdoor exposure. Choose a material with suitable corrosion resistance and resilience to environmental conditions.
Maintenance: Some materials may require more frequent maintenance or lubrication to ensure longevity.
Cost: Balance the material’s performance with the budget constraints of the project.

It’s essential to consult with sprocket manufacturers or material experts to determine the most appropriate material for your specific application. They can provide valuable insights and recommendations based on your requirements, helping to ensure the longevity and optimal performance of the sprocket in your machinery or equipment.

wheel sprocket

Role of a wheel sprocket in a Mechanical System

In a mechanical system, a wheel sprocket play a crucial role in transferring motion and power from one component to another. They are essential elements of various machines and mechanisms, such as bicycles, conveyor systems, automobiles, and industrial machinery. Let’s explore their functions in more detail:

1. Wheel:

The wheel is a circular component with a central shaft (axle) that allows it to rotate freely around the axle’s axis. Its primary functions include:

Motion Transmission: When a force is applied to the wheel’s outer edge, it rotates around the axle, enabling the transfer of linear motion into rotational motion.
Load Bearing: The wheel’s structure and material are designed to support and distribute the load placed on it, allowing smooth movement over various surfaces.
Reduction of Friction: By using wheels, the friction between the moving object and the ground is significantly reduced, making it easier to move heavy loads with less effort.
Directional Control: Wheels can be attached to steering mechanisms to control the direction of movement in vehicles and other equipment.

2. Sprocket:

A sprocket is a toothed wheel designed to mesh with a chain or a belt, facilitating motion transfer between the sprocket and the chain/belt. Its key functions include:

Power Transmission: When rotational force (torque) is applied to the sprocket, the teeth engage with the links of the chain or belt, transferring motion and power from one sprocket to another.
Speed and Torque Conversion: Different-sized sprockets can be used to adjust the speed and torque of the driven component in a mechanical system.
Positive Drive: The teeth on the sprocket and the links on the chain/belt create a positive drive system, reducing the likelihood of slippage or loss of power during operation.
Chain/Belt Tensioning: Sprockets help maintain proper tension in the chain or belt, ensuring optimal performance and longevity of the power transmission system.

Together, wheels and sprockets form a vital part of mechanical systems, enabling efficient motion transmission, power transfer, and control in a wide range of applications across various industries.

China OEM Agricultural Machinery Spur Gear Industrial Sprocket Wheel Chains and Sprockets Transmission Parts Wheels Factory
editor by CX 2024-04-13

China supplier High Quality Transmission Sprocket / Chain Wheel

Product Description

High quality transmission sprocket / chain wheel

1. Description

No.	Item	Description
1	Name	Sprocket
2	Size	Products can be customized.
3	Material	45#Steel,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.etc
4	Production Process	The main process is Gear Hobbing.
5	Heat Treatment	Carburizing and quenching ,High-frequency quenching,Nitriding, Hardening and tempering, Selecting heat treatment according to the different materials.
6	Testing Equipment	Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments
7	Certification	GB/T19001-2016/ISO9001:2015
8	Usage	Used in printing machine, cleaning machine, medical equipment, garden machine, construction machine, electric car, valve, forklift, transportation equipment and various gear reducers.etc
9	Package	According to customer’s request

2. Photos

3. Order process

a. Customer sends us the drawing or sample, If only sample, our company supply the CAD drawing.

b. Our company supplies the processing technique and quotation.

c. Our company supplies the sample after customer confirmed processing technique and quotation.

d. Customer places the order after confirm the sample.

e. Customer pay 50% deposit

f. Quantity production.

g. Pay the balance after the acceptance and confirmation.

h. Delivery /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Motor, Motorcycle, Industry
Hardness:	Soft Tooth Surface
Manufacturing Method:	Mumerical Control Late, Machine Center, Grinding
Toothed Portion Shape:	Involute
Material:	45#Steel,20crmnti,40cr,20CrNiMo,20mncr5,Gcr15simn,

Customization:	Available \| Customized Request

wheel sprocket

Safety Precautions for Working with wheel sprocket Systems

Working with wheel sprocket systems involves potential hazards, and it’s essential to follow safety precautions to prevent accidents and injuries. Here are some safety measures to consider:

Proper Training: Ensure that anyone working with the wheel sprocket systems is adequately trained in their operation, maintenance, and safety procedures.
Use Personal Protective Equipment (PPE): Always wear appropriate PPE, such as safety glasses, gloves, and protective clothing, to protect against potential hazards.
Lockout/Tagout: Before performing any maintenance or repair work on the system, follow lockout/tagout procedures to prevent accidental startup or energization.
Keep Work Area Clean: Maintain a clean work area and remove any debris or obstacles that could interfere with the operation of the system.
Inspect Regularly: Regularly inspect the wheels, sprockets, and chains for signs of wear, damage, or misalignment. Address any issues promptly.
Ensure Proper Lubrication: Adequate lubrication of the sprockets and chains is crucial for smooth operation and to reduce friction and wear.
Check Tension: Verify that the chain tension is within the recommended range. Too loose or too tight tension can lead to operational problems.
Avoid Loose Clothing: Keep long hair, loose clothing, and jewelry away from moving parts to avoid entanglement.
Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s guidelines and recommendations for installation, operation, and maintenance of the wheel sprocket system.
Use Guards and Enclosures: Install appropriate guards and enclosures to protect against contact with moving parts.
Safe Handling: When transporting or handling heavy wheels or sprockets, use proper lifting techniques and equipment.

Prioritizing safety when working with wheel sprocket systems is essential to prevent accidents and maintain a safe working environment. Always be vigilant, follow safety protocols, and address any concerns promptly to ensure the well-being of everyone involved.

wheel sprocket

Temperature Limits for wheel sprocket System’s Operation

Here are some common materials used in wheel sprocket systems and their general temperature limits:

Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.

wheel sprocket

Role of a wheel sprocket in a Mechanical System

1. Wheel:

The wheel is a circular component with a central shaft (axle) that allows it to rotate freely around the axle’s axis. Its primary functions include:

Motion Transmission: When a force is applied to the wheel’s outer edge, it rotates around the axle, enabling the transfer of linear motion into rotational motion.
Load Bearing: The wheel’s structure and material are designed to support and distribute the load placed on it, allowing smooth movement over various surfaces.
Reduction of Friction: By using wheels, the friction between the moving object and the ground is significantly reduced, making it easier to move heavy loads with less effort.
Directional Control: Wheels can be attached to steering mechanisms to control the direction of movement in vehicles and other equipment.

2. Sprocket:

A sprocket is a toothed wheel designed to mesh with a chain or a belt, facilitating motion transfer between the sprocket and the chain/belt. Its key functions include:

Power Transmission: When rotational force (torque) is applied to the sprocket, the teeth engage with the links of the chain or belt, transferring motion and power from one sprocket to another.
Speed and Torque Conversion: Different-sized sprockets can be used to adjust the speed and torque of the driven component in a mechanical system.
Positive Drive: The teeth on the sprocket and the links on the chain/belt create a positive drive system, reducing the likelihood of slippage or loss of power during operation.
Chain/Belt Tensioning: Sprockets help maintain proper tension in the chain or belt, ensuring optimal performance and longevity of the power transmission system.

Together, wheels and sprockets form a vital part of mechanical systems, enabling efficient motion transmission, power transfer, and control in a wide range of applications across various industries.

China supplier High Quality Transmission Sprocket / Chain Wheel
editor by CX 2024-04-02

China best Hardened Tooth Transmission Parts Chain Wheel Sprocket for Agriculture

Product Description

Material	Aluminium Alloy,Carbon Steel,Stainless steel,Copper,Brass,Nylon,Plastic(Customized Material)
Producing Equipment	3 Axis,4 Axis,5 Axis CNC Machines,Automatic Lathe Machines,Stamping Machines,CNC Milling machines,CNC Turning Machines,Turning Milling Compound Machines,Grinding Machines,Rolling Machines,Laser Machines.
Surface Treatment	Anodizing,Polishing,Electroplating,Heat Treatment,Spray Paint,Sand Blasting.
Testing Equipment	Salt Spray Test, Hardness Tester, Coating Thickness Tester, Two Dimensions Measuring Instrument.
Quality Testing	100% Quality Inspection Before Shipment.
Lead Time	Generally, The Delivery Date Is 7-15 Days,Delivery Time of Bulk Order Is More Than 15 days.
Tolerance and Roughness	Size Tolerance:+/-0.005 – 0.01mm,Roughness: Ra0.2 – Ra3.2 (Custom Size Requirements)
Cargo Shipment	Express(DHL,Fedex,UPS, TNT ),Air shipment+Local Express Delivery,Ocean Shipment.
Main Markets	America, Europe, Australia, Asia.
Payment Type	T/T, L/C, Paypal,Western Union,Others.

Packaging & Shipping

Company Profile

HangZhou CZPT Technology Co., Ltd. Was established in city known as the “world factory”-HangZhou. We are factory and have many kinds of machine, such as 5-axis CNC machines, lath machines, turning milling compound machines. After 10 years of R&D, production and sales, we have 80% market share in the field of 3D printer parts in China and we are specializing in CNC machinig for 10 years. We are committed to creating a work and production environment that is above the industry average. We adopt scientific production management methods to improve production efficiency and reduce production costs. Please believe and choose us! We adhere to the management principles of “Quality First, Customer first and Credit-based” since the establishment of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a CZPT situation since the trend of economic globalization has developed with anirresistible force.

Our Advantages

FAQ

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Gear Position:	External Gear
Toothed Portion Shape:	Spur Gear
Material:	Stainless Steel
Type:	Bevel Gear

Samples:	US$ 2/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

wheel sprocket

How to Identify and Troubleshoot Common Issues with Wheels and Sprockets

Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:

Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.

wheel sprocket

Special Considerations for Using a wheel sprocket System in Off-Road Vehicles

Material Selection: Choose high-quality materials for the wheel sprocket that can withstand rough terrains, impacts, and exposure to elements. Materials like hardened steel or alloys with good impact resistance are commonly used.
Sealing and Protection: Ensure that the wheel bearings and sprocket teeth are adequately sealed to prevent dirt, mud, water, and other debris from entering. Proper sealing helps to maintain smooth operation and prolong the lifespan of components.
Reinforcement: Consider reinforcing the wheel sprocket assembly if the vehicle will encounter heavy loads or extreme conditions. Reinforcements can add strength and durability to handle challenging off-road conditions.
Lubrication: Use a high-quality lubricant suitable for off-road conditions. Frequent lubrication is crucial to reduce friction, prevent corrosion, and protect components from wear and tear.
Regular Inspection: Off-road vehicles experience higher vibrations and shocks, leading to accelerated wear. Perform regular inspections to detect any signs of damage, misalignment, or wear. Address issues promptly to avoid further problems.
Shock Absorption: Consider incorporating shock-absorbing features or suspension systems to mitigate the impact on the wheel sprocket system during off-road driving. This helps to protect the components and improve overall vehicle performance.
Environmental Considerations: Off-road environments often expose the wheel sprocket system to dirt, sand, water, and other harsh elements. Choose coatings or treatments that offer corrosion resistance to protect against environmental damage.
Weight Consideration: Off-road vehicles may need to be lightweight to navigate difficult terrains effectively. Ensure the wheel sprocket components strike a balance between durability and weight to optimize vehicle performance.
Service and Maintenance: Establish a regular maintenance schedule and perform necessary servicing after each off-road trip. Cleaning, inspection, and replacement of worn parts are vital to ensure the system’s reliability.

wheel sprocket

How Does a wheel sprocket Assembly Transmit Power?

In a mechanical system, a wheel sprocket assembly is a common method of power transmission, especially when dealing with rotary motion. The process of power transmission through a wheel sprocket assembly involves the following steps:

1. Input Source:

The power transmission process begins with an input source, such as an electric motor, engine, or human effort. This input source provides the necessary rotational force (torque) to drive the system.

2. Wheel Rotation:

When the input source applies rotational force to the wheel, it starts to rotate around its central axis (axle). The wheel’s design and material properties are essential to withstand the applied load and facilitate smooth rotation.

3. Sprocket Engagement:

Connected to the wheel is a sprocket, which is a toothed wheel designed to mesh with a chain. When the wheel rotates, the sprocket’s teeth engage with the links of the chain, creating a positive drive system.

4. Chain Rotation:

As the sprocket engages with the chain, the rotational force is transferred to the chain. The chain’s links transmit this rotational motion along its length.

5. Driven Component:

The other end of the chain is connected to a driven sprocket, which is attached to the component that needs to be powered or driven. This driven component could be another wheel, a conveyor belt, or any other machine part requiring motion.

6. Power Transmission:

As the chain rotates due to the engagement with the sprocket, the driven sprocket also starts to rotate, transferring the rotational force to the driven component. The driven component now receives the power and motion from the input source via the wheel, sprocket, and chain assembly.

7. Output and Operation:

The driven component performs its intended function based on the received power and motion. For example, in a bicycle, the chain and sprocket assembly transmit power from the rider’s pedaling to the rear wheel, propelling the bicycle forward.

Overall, a wheel sprocket assembly is an efficient and reliable method of power transmission, commonly used in various applications, including bicycles, motorcycles, industrial machinery, and conveyor systems.

China best Hardened Tooth Transmission Parts Chain Wheel Sprocket for Agriculture
editor by CX 2024-03-08

China Professional Bajaj Bm100 150 Boxer Motorcycle Sprocket Wheel Kit and Chain Transmission

Product Description

Product Name	Motorcycle Sprocket Kit
Delivery Time	30-45 Working Days
Quality	100% Tested
MOQ	500
Packing	MTOSIR Packing / Neutral Packing / Customed Packing
Certification	ISO9001
Brand	MTOSIR
Model	BAJAJ BM100 150 BOXER
Port of Shipment	HangZhou / ZheJiang

FAQ

Q1. What is your terms of packing?
A: Generally, we pack our goods in neutral white boxes and brown cartons or our brand”MTOSIR” packing. If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time?
A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost. When customer place order, we will return the sample cost.

Q7: How do you make our business long-term and good relationship?
A: We keep good quality and competitive price to ensure our customers benefit. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Warranty:	1 Year
Type:	Sprocket
Material:	Stainless Steel
Certification:	ISO9001：2001
Number of Row:	Double Row
Surface Treatment:	Zinc Plated, Chrom Plated, Polishing, Copper Coated

Samples:	US$ 20/Set 1 Set(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

wheel sprocket

What are the Maintenance Requirements for a wheel sprocket Assembly?

Proper maintenance of the wheel sprocket assembly is essential to ensure its optimal performance and longevity. Here are some maintenance tips:

Regular Cleaning: Keep the wheel sprocket assembly clean from dirt, debris, and grime. Regularly wipe down the sprockets and chain to prevent buildup, which can lead to accelerated wear.
Lubrication: Apply a suitable lubricant to the chain and sprockets to reduce friction and wear. Lubrication also helps in maintaining smooth operation and preventing corrosion. However, avoid over-lubrication, as excessive grease can attract more dirt.
Chain Tension: Check the tension of the chain regularly. A loose chain can result in slippage and damage to the sprockets, while an overly tight chain can increase wear and strain on the components. Adjust the chain tension as per the manufacturer’s guidelines.
Inspection: Periodically inspect the sprockets and chain for signs of wear, damage, or elongation. Replace any worn-out or damaged components promptly to avoid further issues.
Alignment: Ensure proper alignment of the sprockets and wheels. Misalignment can lead to uneven wear and reduced efficiency. Adjust the alignment as needed to maintain smooth power transmission.
Replace Worn Parts: Over time, sprockets and chains will wear out due to regular use. Replace worn sprockets or chains with new ones from reputable suppliers to maintain optimal performance.
Environmental Considerations: In certain applications, exposure to harsh environments or extreme temperatures may require more frequent maintenance and inspection.

By following these maintenance practices, you can extend the lifespan of the wheel sprocket assembly and ensure reliable operation in various applications.

wheel sprocket

Using wheel sprocket Assembly in Robotics and Automation

Yes, wheel sprocket assemblies are commonly used in robotics and automation systems to transmit power and facilitate movement. These systems offer several advantages for robotic applications:

Efficiency: wheel sprocket assemblies provide efficient power transmission, ensuring smooth and precise movement of robotic components.
Compact Design: The compact nature of sprockets and wheels allows for space-saving designs, making them ideal for robotic applications where space is limited.
Precision: Sprockets and wheels with accurate teeth profiles provide precise motion control, crucial for robotics and automation tasks that require high levels of accuracy.
Low Noise: Properly lubricated and maintained wheel sprocket systems generate minimal noise during operation, contributing to quieter robotic movements.
Customizability: wheel sprocket assemblies can be customized to suit specific robotic requirements, such as different gear ratios, sizes, and materials.
Multiple Configurations: Depending on the robotic application, different configurations like single or multiple sprockets, idler sprockets, or rack and pinion systems can be used.
High Load Capacity: Sprockets made from durable materials like steel can handle substantial loads, making them suitable for heavy-duty robotic tasks.

Examples of robotics and automation systems that commonly use wheel sprocket assemblies include:

Robotic Arms: wheel sprocket systems are utilized in robotic arms to control their movement and reach.
Automated Guided Vehicles (AGVs): AGVs use wheel sprocket assemblies for propulsion and steering, enabling them to navigate autonomously.
Conveyor Systems: In automated factories, conveyor belts are often driven by sprockets and wheels for efficient material handling.
Mobile Robots: Wheeled mobile robots use wheel sprocket assemblies to drive their wheels, enabling them to move in various directions.
Robot Grippers: wheel sprocket mechanisms can be integrated into robot grippers to facilitate gripping and handling objects.

The choice to use wheel sprocket assemblies in robotics and automation depends on the specific application requirements, load capacity, precision, and environmental conditions. By selecting the appropriate sprockets, wheels, and materials, engineers can ensure reliable and efficient robotic performance in a wide range of automated tasks.

wheel sprocket

Choosing the Right Size of Sprocket to Match a Wheel

Choosing the correct size of sprocket to match a wheel is essential for ensuring efficient power transmission and proper functionality of a mechanical system. Here are the steps to help you choose the right size of sprocket:

1. Determine the Pitch Diameter of the Wheel:

Measure the diameter of the wheel from the center to the point where the teeth of the sprocket will engage with the wheel. This measurement is known as the pitch diameter of the wheel.

2. Identify the Desired Gear Ratio:

Determine the gear ratio you want to achieve for your application. The gear ratio is the ratio of the number of teeth on the sprocket to the number of teeth on the wheel and determines the speed and torque output.

3. Calculate the Number of Teeth on the Sprocket:

Once you have the pitch diameter of the wheel and the desired gear ratio, you can calculate the number of teeth on the sprocket using the formula:

Number of Teeth on Sprocket = (Desired Gear Ratio) * (Number of Teeth on Wheel)

4. Select a Standard Sprocket Size:

Based on the calculated number of teeth on the sprocket, choose a standard sprocket size that comes closest to the calculated value. Sprockets are available in various tooth counts, and you may need to choose the nearest size available.

5. Consider Chain Compatibility:

If you are using a chain drive system, ensure that the selected sprocket is compatible with the chain you plan to use. The chain pitch (distance between the centers of adjacent roller pins) should match the pitch of the sprocket.

6. Verify Center Distance:

Check that the center distance between the wheel and the sprocket is appropriate for your application. The center distance is the distance between the centers of the wheel and the sprocket and should be set to achieve the desired tension and alignment of the chain or belt.

7. Consider the Material and Tooth Profile:

Select a sprocket material suitable for your application, such as steel, stainless steel, or plastic, based on factors like load, environment, and operating conditions. Additionally, consider the tooth profile (standard or custom) to ensure smooth engagement with the chain or belt.

By following these steps and considering the specific requirements of your machinery and mechanical system, you can choose the right size of sprocket to match your wheel and achieve optimal performance and longevity of the system.

China Professional Bajaj Bm100 150 Boxer Motorcycle Sprocket Wheel Kit and Chain Transmission
editor by CX 2024-03-06

China Standard for Honda Xt600 Motorcycle Sprocket Wheel Kit and Chain Transmission

Product Description

Product Name	Motorcycle Transmission Kit, Chain & Sprocket Kit
Delivery Time	30-45 Working Days
Quality	100% Tested
Color	Silver
MOQ	500
Packing	MTOSIR Packing / Neutral Packing / Customed Packing
Certification	ISO9001
Brand	MTOSIR, OEM
Material	Metal
Service	OEM, Design, buyer logo service offered
Model	HONDA XT600
Port of Shipment	HangZhou / ZheJiang

FAQ

Q1. What is your terms of packing?
A: Generally, we pack our goods in neutral white boxes and brown cartons or our brand”MTOSIR” packing. If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time?
A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost. When customer place order, we will return the sample cost.

Q7: How do you make our business long-term and good relationship?
A: We keep good quality and competitive price to ensure our customers benefit. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Warranty:	1 Year
Material:	Stainless Steel
Certification:	ISO9001：2001
Model:	Honda Xt600
Transport Package:	Carton
Trademark:	MTOSIR

Samples:	US$ 10/Set 1 Set(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

wheel sprocket

Compatibility of Chain Sprockets with Wheels

In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:

Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.

It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.

wheel sprocket

Using wheel sprocket Assembly in Robotics and Automation

Yes, wheel sprocket assemblies are commonly used in robotics and automation systems to transmit power and facilitate movement. These systems offer several advantages for robotic applications:

Efficiency: wheel sprocket assemblies provide efficient power transmission, ensuring smooth and precise movement of robotic components.
Compact Design: The compact nature of sprockets and wheels allows for space-saving designs, making them ideal for robotic applications where space is limited.
Precision: Sprockets and wheels with accurate teeth profiles provide precise motion control, crucial for robotics and automation tasks that require high levels of accuracy.
Low Noise: Properly lubricated and maintained wheel sprocket systems generate minimal noise during operation, contributing to quieter robotic movements.
Customizability: wheel sprocket assemblies can be customized to suit specific robotic requirements, such as different gear ratios, sizes, and materials.
Multiple Configurations: Depending on the robotic application, different configurations like single or multiple sprockets, idler sprockets, or rack and pinion systems can be used.
High Load Capacity: Sprockets made from durable materials like steel can handle substantial loads, making them suitable for heavy-duty robotic tasks.

Examples of robotics and automation systems that commonly use wheel sprocket assemblies include:

Robotic Arms: wheel sprocket systems are utilized in robotic arms to control their movement and reach.
Automated Guided Vehicles (AGVs): AGVs use wheel sprocket assemblies for propulsion and steering, enabling them to navigate autonomously.
Conveyor Systems: In automated factories, conveyor belts are often driven by sprockets and wheels for efficient material handling.
Mobile Robots: Wheeled mobile robots use wheel sprocket assemblies to drive their wheels, enabling them to move in various directions.
Robot Grippers: wheel sprocket mechanisms can be integrated into robot grippers to facilitate gripping and handling objects.

wheel sprocket

How Does a wheel sprocket Assembly Transmit Power?

1. Input Source:

The power transmission process begins with an input source, such as an electric motor, engine, or human effort. This input source provides the necessary rotational force (torque) to drive the system.

2. Wheel Rotation:

3. Sprocket Engagement:

4. Chain Rotation:

As the sprocket engages with the chain, the rotational force is transferred to the chain. The chain’s links transmit this rotational motion along its length.

5. Driven Component:

6. Power Transmission:

7. Output and Operation:

China Standard for Honda Xt600 Motorcycle Sprocket Wheel Kit and Chain Transmission
editor by CX 2024-01-11

China Custom High Strength Sprocket Gear Chain Wheel Sprocket Transmission Parts Chain Sprocket

Product Description

Product Description

Item	Chain sprocket, Chain wheels, gears
Design	Can be at the customer’ request, tailor-made, at customer’s design,OEM
Application	Petrochemical industry, Mining, metallurgy, machine tools, hydra-power
Material	Casting or Forged Material 45#,SAE1045,SAE4140,SAE4150,SAE4160,20CrMnTi,42CrMo, 18CrNiMo7,42CrMo,40CrNiMoA,20CrNiMoA,stainless steel 410,stainless steel 304
Treatment	Forging, machining, gear hobbing
Surface treatment	Quenching, oxidizing black, galvanizing, sandblasting, oil immersion, grinding
Heat treatment	Tempering, high frequency quenching, carburizing quenching
Standard	ANSI, DIN, ISO
Size	From diameter 250mm to 1250mm
Minimum order	1 pc

Product Real Shot

Manufacturing Process

Raw material, issue material testing report100% Ultrasonic Test ASTMA388
Sawing into parts
CNC lather blank.
Hobbing
High Frequency and Hardness test
Key way, set the screw
Clean and Dimensional Checking
Package and Delivery.

Data Needed for Quotation
– Your own drawing
– Your requirement on material and necessary dimensional data
– Ask for recommend

Company Profile

ZheJiang CZPT Machinery Co., Ltd., established in the year of 2012, is a professional supplier of material handling equipment, OEM machinery parts, various forging parts and casting parts.

Ebon’s products scope: cranes, hoists, magnets, grabs, hooks, wheels, drums, axles, lifting beams,bearing box, bearings, couplings,flanges etc. They are applied in wide range of field: Machinery, Mining, Hydro power Transportation, Construction…..

CZPT has 5 reliable manufacturing factories to make sure stable supply and fast delivery for your business.

Our products are also exported to USA, Britain, Japan, South Korea, Russia, Indonesia, Thailand, India, Vietnam, Canada, Argentina, Paraguay etc more than 50 countries.

CZPT team is loyal and committed to your success, and firmly believes that our products and services will increase the value and effectiveness of your business with following characters:
-Professional sales team, market promotion team and logistics team with more then 10 years experience .
-Loyal and Responsible Characters
-Efficient Work, Fast Response
-Responsible Quality Control Team
-Video the manufacturing process, the testing, and packing before delivery
1.Q: How about your delivery time?
A: Generally, it will take 7-30 days after receiving your advance payment. The specific delivery time depends on the items, transportation ways and the quantity of your order.

2.Q: Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings.

3.Q: Do you test all your goods before delivery?
A: Yes, we have 100% Ultrasonic test, Magnetic test or Liquid Penetration test before delivery

4.Q: How do you make our business long-term and good relationship?
A: (1) We keep good quality and competitive price to ensure our customers benefit ;
(2) We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

5.Q: I can’t see the goods or touch the goods, how can I deal with the risk involved?
A: Our quality management system conforms to the requirement of ISO 9001:2015 verified by DNV. We are absolutely worth your trust. We can accept trial order to enhance mutual trust.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Motor, Machinery, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Forging Parts
Toothed Portion Shape:	Spur Gear
Material:	Casting or Forged Material

Customization:	Available \| Customized Request

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

wheel sprocket

Inspecting a wheel sprocket for Wear and Tear

Regular inspection of the wheel sprocket is essential to ensure their proper functioning and to identify any signs of wear and tear. Here are the steps to inspect a wheel sprocket:

Visual Inspection: Start by visually examining the wheel sprocket for any visible signs of wear, damage, or deformation. Look for cracks, chips, dents, or any irregularities on the surface of both components.
Check for Misalignment: Verify that the wheel sprocket are properly aligned with each other. Misalignment can lead to accelerated wear and affect the overall performance of the system.
Measure Wear: Use calipers or a wear gauge to measure the sprocket’s tooth profile and the wheel’s rolling surface. Compare these measurements with the original specifications to determine if significant wear has occurred.
Inspect Teeth and Chain Engagement: If the wheel sprocket are part of a chain drive system, closely examine the sprocket teeth and chain engagement. Worn or elongated teeth can cause poor chain engagement and lead to premature failure.
Lubrication: Check the lubrication of the wheel sprocket. Insufficient or excessive lubrication can cause increased friction, leading to wear and reduced efficiency.
Bearing Condition: If the wheel is mounted on a shaft with bearings, inspect the bearings for any signs of wear, noise, or rough movement. Properly functioning bearings are crucial for the smooth operation of the system.
Inspect Mounting Hardware: Ensure that all nuts, bolts, and other mounting hardware are securely tightened. Loose fasteners can cause vibration and misalignment issues.
Check for Contaminants: Remove any debris, dirt, or foreign particles that may have accumulated on the wheel or sprocket. Contaminants can accelerate wear and damage the components.
Replacement or Maintenance: Based on the inspection results, determine if any parts need replacement or if maintenance is required. Address any issues promptly to prevent further damage and maintain the system’s performance.

Regularly scheduled inspections and maintenance can help prolong the lifespan of the wheel sprocket assembly, optimize performance, and ensure the safety of the mechanical system.

wheel sprocket

Types of Sprockets Used with Wheels

In mechanical systems, sprockets are toothed wheels that mesh with a chain or a belt to transmit rotational motion and power. There are several types of sprockets used with wheels, each designed for specific applications:

1. Roller Chain Sprockets:

These are the most common type of sprockets used with wheels and are designed to work with roller chains. Roller chain sprockets have teeth that match the profile of the chain’s rollers, ensuring smooth engagement and reducing wear on both the sprocket and the chain. They are widely used in bicycles, motorcycles, and industrial machinery.

2. Silent Chain Sprockets:

Also known as inverted-tooth chain sprockets, these sprockets are designed to work with silent chains. Silent chains are toothed chains that run quietly and smoothly, making them ideal for applications where noise reduction is essential, such as timing drives in engines and automotive systems.

3. Timing Belt Sprockets:

Timing belt sprockets are used with timing belts to ensure precise synchronization between the crankshaft and camshaft in internal combustion engines. They have specially designed teeth that fit the profile of the timing belt, allowing for accurate timing and smooth motion.

4. Idler Sprockets:

Idler sprockets are used to guide and tension chains or belts in a system. They do not transmit power themselves but play a crucial role in maintaining proper tension and alignment, which is essential for efficient power transmission and to prevent chain or belt slack.

5. Weld-On Sprockets:

Weld-on sprockets are designed to be welded directly onto a wheel hub or shaft, providing a secure and permanent attachment. They are commonly used in industrial machinery and equipment.

6. Double-Single Sprockets:

Double-single sprockets, also known as duplex sprockets, have two sets of teeth on one sprocket body. They are used when two separate chains need to be driven at the same speed and with the same sprocket ratio, often found in heavy-duty applications and conveyor systems.

7. Taper-Lock Sprockets:

Taper-lock sprockets are designed with a taper and keyway to provide a secure and easy-to-install connection to the shaft. They are widely used in power transmission systems, where sprocket positioning and removal are frequent.

Each type of sprocket is selected based on the specific application’s requirements, chain or belt type, and the desired performance characteristics. Proper selection and maintenance of sprockets are essential for ensuring efficient power transmission and extending the life of the entire system.

China Custom High Strength Sprocket Gear Chain Wheel Sprocket Transmission Parts Chain Sprocket
editor by CX 2024-01-05

China factory Customized Forged Cast Chain Wheel Sprocket for Transmission Driving

Product Description

Casting Wearing Sprocket for Transmission Driving

Product Description

Material	Carbon Steel, Stainless Steel, Copper, Brass or as You Required
Processing	Forging , Casting or Welding
Heat Treatment	High Frenquency Quenching and Hard Teeth
Surface Treatment	Blacken or Galvanized as You Required
Standard	GB1244-85, DIN8187,8188, OEM, ANSI or DIN
Payment	T / T
Packing	Inner Plastic Bag and Wooden Case

Type	Single Roller Chain, Double Roller Chain, Quadruple Roller Chain….
ANSI / ISO	04C,06C,08A,10A-48A 2062 2082 C212A C216A
ANSI	15,25,35,41,40,50~240
Pitch	6.35 mm~76.200 mm–300.00mm

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At CZPT industrial, we produce a huge range of products and are continually expanding our services to customers. This area shows images of some of our recent work to show the scope available to our clients. This is just a sample of what we can do, so please contact us for more information.

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A6: Payment=1000USD, 30% T/T in advance, balance before shippment.

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Type:	Clay Dry Sand
Casting Method:	Directional Crystallization
Sand Core Type:	Resin Sand Core

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wheel sprocket

What are the Maintenance Requirements for a wheel sprocket Assembly?

Proper maintenance of the wheel sprocket assembly is essential to ensure its optimal performance and longevity. Here are some maintenance tips:

Regular Cleaning: Keep the wheel sprocket assembly clean from dirt, debris, and grime. Regularly wipe down the sprockets and chain to prevent buildup, which can lead to accelerated wear.
Lubrication: Apply a suitable lubricant to the chain and sprockets to reduce friction and wear. Lubrication also helps in maintaining smooth operation and preventing corrosion. However, avoid over-lubrication, as excessive grease can attract more dirt.
Chain Tension: Check the tension of the chain regularly. A loose chain can result in slippage and damage to the sprockets, while an overly tight chain can increase wear and strain on the components. Adjust the chain tension as per the manufacturer’s guidelines.
Inspection: Periodically inspect the sprockets and chain for signs of wear, damage, or elongation. Replace any worn-out or damaged components promptly to avoid further issues.
Alignment: Ensure proper alignment of the sprockets and wheels. Misalignment can lead to uneven wear and reduced efficiency. Adjust the alignment as needed to maintain smooth power transmission.
Replace Worn Parts: Over time, sprockets and chains will wear out due to regular use. Replace worn sprockets or chains with new ones from reputable suppliers to maintain optimal performance.
Environmental Considerations: In certain applications, exposure to harsh environments or extreme temperatures may require more frequent maintenance and inspection.

By following these maintenance practices, you can extend the lifespan of the wheel sprocket assembly and ensure reliable operation in various applications.

wheel sprocket

Noise and Vibration in wheel sprocket Configurations

In a wheel sprocket configuration, noise and vibration levels can vary depending on several factors:

Quality of Components: The quality of the wheel sprocket components can significantly impact noise and vibration. Well-manufactured and precisely engineered components tend to produce less noise and vibration.
Lubrication: Proper lubrication of the sprocket teeth and chain or belt can reduce friction, which in turn helps minimize noise and vibration.
Alignment: Correct alignment between the wheel sprocket is crucial. Misalignment can lead to increased noise and vibration as the components may not mesh smoothly.
Tension: Maintaining the appropriate tension in the chain or belt is essential. Insufficient tension can cause the chain to slap against the sprocket teeth, resulting in noise and vibration.
Speed and Load: Higher speeds and heavier loads can lead to increased noise and vibration levels in the system.
Wear and Damage: Worn-out or damaged components can create irregularities in motion, leading to increased noise and vibration.

To reduce noise and vibration in a wheel sprocket setup:

Use high-quality components from reputable suppliers.
Ensure proper lubrication with appropriate lubricants.
Regularly inspect and maintain the system to detect any misalignment, wear, or damage.
Follow manufacturer guidelines for chain or belt tensioning.
Consider using vibration-damping materials or mounting methods if necessary.

Minimizing noise and vibration not only improves the comfort and safety of the machinery but also extends the life of the components by reducing wear and fatigue.

wheel sprocket

Types of Sprockets Used with Wheels

1. Roller Chain Sprockets:

2. Silent Chain Sprockets:

3. Timing Belt Sprockets:

4. Idler Sprockets:

5. Weld-On Sprockets:

Weld-on sprockets are designed to be welded directly onto a wheel hub or shaft, providing a secure and permanent attachment. They are commonly used in industrial machinery and equipment.

6. Double-Single Sprockets:

7. Taper-Lock Sprockets:

China factory Customized Forged Cast Chain Wheel Sprocket for Transmission Driving
editor by CX 2023-12-22