Product Description
OEM Forging Coal Sprocket Wheel Non-standard Chain Sprocket for Agricultural Machinery
Product Description
A sprocket is a wheel with cog-type buckle teeth, which is used to mesh with a block with an accurate pitch on a link chain ring or cable. Sprockets are widely used in the mechanical transmission of chemical, textile machinery, escalators, wood processing,three-dimensional parking garages, agricultural machinery, food processing, instrumentation, petroleum and other industries.
|
1 |
Name |
Chain Sprocket |
|
2 |
Size |
Products can be customized. |
|
3 |
Manufacture Standard |
5-8 Grade ISO1328-1997. |
|
4 |
Material |
45#Steel,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.etc |
|
5 |
Production Process |
The main process is Gear Hobbing, Gear Shaping and Gear Grinding, Selecting production process according to the different |
|
6 |
Heat Treatment |
Carburizing and quenching ,High-frequency quenching,Nitriding, Hardening and tempering, Selecting heat treatment according to the |
|
7 |
Testing Equipment |
Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102, Gear measurement center instrument CNC3906T other High precision detection equipments |
|
8 |
Certification |
GB/T19001-2016/ISO9001:2015 |
|
9 |
Usage |
Used in printing machine, cleaning machine, medical equipment, garden machine, construction machine, electric car, valve, |
|
10 |
Package |
According to customer’s request |
Our Chain sprockets include:
a) Plate and Hub Chain Sprocket
b) Bored To Size Chain Sprocket
c) QD Bushed Chain Sprocket
d) Split Taper Bushed Chain Sprocket
e) Welding Chain Sprocket
f) Idler Chain Sprocket
g) Conveyor Chain Sprocket
h) Made to order designs Chain Sprocket
High quality products, reasonable price, prompt delivery, and superior service ensure marketing
competitiveness. Our factory has earned high reputation from customers of home and abroad.
We are looking CZPT to cooperating with you to forge a better future!
Our Services
1. Long standing reputation in this field.
2. Specialization is standard and accurate meet your requirement.
3. OEM quality standard guaranteed.
4. Product upgrading and expansion of species.
5. Good quality with competitive prices.
6. Flexible and convenient logistic service.
7. Excellent and high quality control.
8. Long lasting working life time.
9. Sufficient storage.
10. Original truck spare parts and professional manufacture.
11. High technology and stable performance.
12. Various size and models available.
FAQ:
Q1. What is your terms of packing?
A: Generally, we pack our goods in neutral white boxes and wooden box.
Q2. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.
Q3. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q4: How about your delivery time?
A4: Generally, it will take 30 days if we have goods in stock, we can negotiate about the delivery time according to the quantity or If you are in urgent need.
Q5: Can you manufacture customized products?
A5: Yes, we can manufacture the products you want as long as you provide us the sample or design drawing.
Q6: Do you test you products before delivery?
A6: Yes. We have 100% detection and test before delivery.
Q7: What is your terms of payment?
A7:Payment=1000USD, 30% T/T in advance, balance before shipment.
Q8: What is your terms of payment?
A8:Payment≤1000USD, 100% in advance. Payment≥1000USD, 30% T/T in advance, balance before shipment.
Q9. What is your after-sales standard?
A9:After our products are sent out, if there is a problem, contact our salesperson as soon as possible, and we will deal with it for you as soon as possible.
If there’s anything I can help, please feel free to contact with me.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Factors Affecting the Efficiency of a wheel sprocket Setup
Several factors can influence the efficiency of a wheel sprocket system in power transmission and motion control applications. These factors should be carefully considered and optimized to ensure the system’s overall effectiveness and performance:
- 1. Friction: Friction between the wheel, sprocket, and the chain or belt can lead to energy losses. Using high-quality materials and lubrication can help reduce friction and improve efficiency.
- 2. Alignment: Proper alignment between the wheel and the sprocket is critical. Misalignment can cause increased wear, noise, and reduced efficiency. Regular maintenance and alignment checks are essential.
- 3. Tension: The correct tension in the chain or belt is crucial for efficient power transmission. Too loose or too tight tension can lead to performance issues and premature wear.
- 4. Material and Design: The choice of materials for the wheel sprocket, as well as their design, can impact efficiency. High-quality materials and well-engineered components reduce wear and improve overall system performance.
- 5. Load Distribution: Uneven load distribution across the wheel sprocket can lead to localized wear and decreased efficiency. Ensuring proper load distribution helps maintain uniform wear and power transmission.
- 6. Environmental Factors: Harsh environmental conditions, such as dust, moisture, and extreme temperatures, can affect the efficiency of the system. Choosing suitable materials and implementing protective measures can mitigate these effects.
- 7. Maintenance: Regular maintenance, including lubrication, inspection, and timely replacement of worn components, is vital for the long-term efficiency of the system.
- 8. Speed and Torque: The operating speed and torque requirements of the application should be considered when selecting the appropriate wheel sprocket size and specifications.
- 9. Chain or Belt Type: Different types of chains or belts, such as roller chains, silent chains, or toothed belts, have varying efficiencies. Choosing the right type for the specific application is crucial.
- 10. System Integration: The wheel sprocket system should be integrated correctly with other components in the machinery to ensure smooth operation and minimal energy losses.
By carefully considering and optimizing these factors, it is possible to improve the efficiency of the wheel sprocket system, leading to reduced energy consumption, less wear and tear, and overall better performance.
Vertical Power Transmission with wheel sprocket System
Yes, a wheel sprocket system can be used for vertical power transmission. In such cases, the system is designed to transmit power and motion between vertically aligned shafts. Vertical power transmission using a wheel sprocket assembly follows similar principles to horizontal transmission, but there are some factors to consider:
- Load and Torque: When transmitting power vertically, the weight of the load can significantly impact the torque requirements. The torque must be sufficient to lift the load against gravity while accounting for friction and other resistive forces.
- Sprocket Selection: Choosing the right sprocket is critical for vertical transmission. The sprocket teeth must be designed to engage the chain or belt effectively and prevent slipping, especially when lifting heavy loads.
- Lubrication: Proper lubrication is essential to reduce friction and wear in the system. Vertical applications may require specific lubricants to ensure smooth operation and prevent premature failure.
- Tensioning: Maintaining the correct tension in the chain or belt is crucial for vertical power transmission. Proper tension helps prevent sagging and ensures proper engagement between the wheel sprocket.
- Overhung Load: In vertical setups, the weight of the sprocket and shaft assembly can impose an overhung load on the bearings. Adequate support and bearing selection are necessary to handle this load.
Vertical power transmission with a wheel sprocket system is commonly used in various applications, including conveyor systems, elevators, and some industrial machinery. Proper design, installation, and maintenance are essential to ensure safe and efficient operation in vertical configurations.
Common Applications of Wheels and Sprockets in Machinery
Wheels and sprockets are crucial components used in various machinery and mechanical systems for power transmission, motion control, and mechanical advantage. Some common applications include:
1. Vehicles:
Wheels and sprockets are extensively used in vehicles, including automobiles, motorcycles, bicycles, and even heavy-duty trucks and construction equipment. Sprockets and chains are commonly found in motorcycles and bicycles for power transmission from the engine or pedals to the wheels.
2. Industrial Machinery:
In industrial settings, wheels and sprockets play a vital role in conveyor systems, where they are used to move materials or products along a production line. Sprockets are also employed in various machinery to transfer rotational motion and power between components.
3. Agricultural Equipment:
Agricultural machinery often relies on wheels and sprockets for functions such as driving tractors, operating harvesting equipment, and propelling irrigation systems.
4. Robotics:
Wheels and sprockets are commonly used in robotic systems to provide mobility and movement capabilities. Sprockets and chains or belts are used in robotic arms and joints to facilitate precise and controlled motion.
5. Material Handling:
Conveyor systems in warehouses and distribution centers utilize wheels and sprockets to move packages, products, and materials efficiently. The sprockets engage with conveyor chains to create a continuous loop for material transport.
6. Mining and Construction:
In heavy industries like mining and construction, large machinery such as excavators, bulldozers, and cranes utilize wheels and sprockets for propulsion and movement. Tracks with sprockets are commonly used in these applications for enhanced traction and stability.
7. Factory Automation:
In automated manufacturing processes, wheels and sprockets are employed in robotic arms and assembly line systems to control movement and manipulate objects with precision.
8. Renewable Energy:
In wind turbines, wheels and sprockets are used to convert the rotational motion of the blades into electrical energy by driving the generator.
These are just a few examples of the diverse applications of wheels and sprockets in machinery and mechanical systems. Their versatility, efficiency, and ability to provide mechanical advantage make them essential components in various industries.
editor by Dream 2024-05-08