Product Description
Casting or Precision Machining Sprocket Wheel
The following is sprocket wheel detailed information:
1) Material: 45# steel, 16 # Mn, A3 steel
2) Specification: 415, 420, 428, 428H, 520…Etc
3) Front gear: 13T, 14T, 15T, 16T, 17T…Etc
4) Rear gear: 34T, 35T, 36T, 37T, 38T, 57T…Etc
5) Heat treatment: High frenquency quenching, Carburization
6) Surface treatment: Sandblasting, Galvanized, Cr-plating…Etc
7) FOB price: USD0.3-5.0
8) MOQ: 1000 piece/pieces
9) Payment: L/C, T/T
10) Delivertime: Within 25 days
11) Package: Plastic bag then in carton
1. Material: carbon steel
2. Standard: OEM
3. MOQ: as customer requirement
4, Delivery Date: 15 days after receiving the deposit(Discuss).
We hereby introduce our company as a leading manufacturer of Machinery parts in china, we mainly doing casting parts,forging parts,stamping parts,plastic injection parts and machining parts. various products depend on our huge factory who had over 20 years history and experience. and we are most good at OEM and CNC according customer drawing or design.
TRUST YOU WILL MAKE THE RIGHT CHOICE!
| Available product name | Sprocket, gear, flange,gear box,valve, Roller, pulley,casting,forging,stamping,injection parts, Mchining parts, bearing house, worm gear and worm shaft , spline shaft/house , wheel hub, Mould design and other harware products |
| Material | stainless steel, Metal, Aluminum&alloy, Carbon steel,Iron,Brass,plastic,zinc&alloy…… |
| Production process | precision casting, sand casting,die casting,forging ,welding,gravity casting,lost wax casting,investment casting,stamping,CNC machining,injection….. |
| Surface treatment | sand blasting,baking paint,chorme/zinc plating,spray paint,spray coating,oxygenation, polishing, electroplating, grind,oil blooming,blacking, Knurl, E-coat,deburring…… |
| Standard | OEM, as drawing design. |
| Brade | NON |
| Thread | NON |
| Used | building industry machinery, Auto parts, Agricultural machine, instrucment accessories, electronic accessories… |
| Process | material | standard | |
| Sand casting | Green sand | Grey Iron, Ductile Iron, Malleable Iron Stainless steel, Carbon steel, Aluminum Brass, Bronze |
ASTM BS JIS DIN etc |
| Furan Resin Sand | |||
| Cold harden Resin sand | |||
| Investment casting | Sodium Silicone | Stainless steel, Carbon steel, Specia alloy steel bronze, brass, aluminum | |
| Silica sol | |||
| Forging | Hammer forging | Stainless steel, Carbon steel, Alloy steel Brass, aluminum |
|
| Die forging | |||
| Roll forging | |||
| Stamping machning | Stamping machina | All metal material | |
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| Type: | Sprocket |
|---|---|
| Material: | Alloy Steel |
| Certification: | ISO9001：2001 |
| Number of Row: | Double Row |
| Surface Treatment: | Zinc Plated |
| Certificate: | Ce GS TUV |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Alternatives to Chain Sprockets in wheel sprocket Configuration
While chain sprockets are commonly used in wheel sprocket configurations, there are alternative methods for power transmission in various applications:
- Gear and Gear Rack: Gears are toothed wheels that mesh with each other to transmit power. Instead of using a chain and sprocket, gears can directly engage with each other, offering a smooth and efficient power transfer. Gear racks, which are linear gears, can be used in place of wheels for linear motion applications.
- Belt and Pulley: Belts and pulleys offer a flexible and quiet means of power transmission. They work similarly to chain and sprocket systems but use belts instead of chains. Pulleys have grooves that grip the belt, allowing power to be transferred between the pulleys.
- Gear Train: A gear train consists of multiple gears meshed together to achieve specific speed and torque ratios. Gear trains are often used in complex machinery and mechanical systems where precise power transmission is required.
- Direct Drive: In some applications, direct drive mechanisms can be used, where the motor or power source is directly connected to the wheel or load without any intermediate components like sprockets or gears.
- Friction Drive: Friction drive systems use the friction between two surfaces to transfer power. One surface, such as a rubber wheel, is pressed against another surface to achieve power transmission.
The choice of alternative power transmission methods depends on various factors, including the application requirements, available space, speed, torque, and efficiency considerations. Each alternative method has its advantages and limitations, and the selection should be based on the specific needs of the mechanical system.
When considering alternatives to chain sprockets, it is essential to analyze the requirements of your application and consult with engineering experts or manufacturers to determine the most suitable method of power transmission for optimal performance and longevity.
Load-Carrying Capacities of wheel sprocket Combinations
The load-carrying capacity of a wheel sprocket assembly depends on various factors, including the material, size, and design of both the wheel sprocket. Here are some common types of wheel sprocket combinations and their load-carrying capacities:
- Steel Wheel with Steel Sprocket: This combination offers high load-carrying capacity and is commonly used in heavy-duty applications. Steel wheels can handle substantial loads, and when paired with steel sprockets, the assembly can withstand even higher forces.
- Nylon Wheel with Steel Sprocket: Nylon wheels are known for their lightweight and durable nature. When combined with steel sprockets, they provide a good load-carrying capacity while reducing the overall weight of the assembly.
- Polyurethane Wheel with Steel Sprocket: Polyurethane wheels offer excellent wear resistance and are suitable for medium to heavy loads. When paired with steel sprockets, this combination can handle moderate to high load capacities.
- Rubber Wheel with Cast Iron Sprocket: Rubber wheels are known for their shock-absorbing properties and are often used in applications requiring vibration dampening. When used with cast iron sprockets, this combination can handle medium loads.
- Plastic Wheel with Plastic Sprocket: This combination is suitable for light-duty applications where lower loads are expected. Plastic wheels and sprockets are often used in applications that require low friction and quiet operation.
- Custom wheel sprocket Combinations: In some cases, custom wheel sprocket combinations are designed to meet specific load-carrying requirements. These combinations can be tailored to suit the application’s unique demands.
It’s important to note that load-carrying capacities also depend on other factors, such as the type of bearing used in the wheel, the shaft material, and the overall design of the mechanical system. Engineers should carefully consider the intended application, operating conditions, and safety factors when selecting the appropriate wheel sprocket combination to ensure optimal performance and longevity of the system.
Eco-Friendly Materials for Manufacturing Wheels and Sprockets
Yes, there are eco-friendly materials used for manufacturing wheels and sprockets. As industries strive to reduce their environmental impact and promote sustainability, manufacturers are exploring alternative materials that are more environmentally friendly. Some of the eco-friendly materials used for manufacturing wheels and sprockets include:
1. Recycled Materials:
Using recycled materials, such as recycled plastic or metal, can significantly reduce the demand for virgin raw materials and lower the overall carbon footprint. These materials are obtained from post-consumer or post-industrial waste and processed to create new products, reducing the need for new resource extraction.
2. Biodegradable Materials:
Biodegradable plastics, such as PLA (polylactic acid) and PHA (polyhydroxyalkanoates), are derived from renewable plant sources and can break down naturally in the environment. These materials are gaining popularity for applications where disposal or end-of-life considerations are critical.
3. Sustainable Composites:
Manufacturers are developing sustainable composite materials that combine renewable fibers, such as bamboo, hemp, or flax, with biodegradable resins. These composites offer good strength and rigidity while being more environmentally friendly compared to traditional fiber-reinforced plastics.
4. Natural Materials:
In some cases, natural materials like wood or bamboo are used to create sprockets and wheels for specific applications. These materials are renewable and biodegradable, making them a more sustainable choice.
5. Low-Toxicity Materials:
Some eco-friendly materials focus on reducing the use of harmful chemicals during manufacturing. Low-toxicity materials are not only better for the environment but also for the health and safety of workers involved in the production process.
When selecting eco-friendly materials for wheels and sprockets, it’s essential to consider factors such as the specific application, load-bearing requirements, and the material’s end-of-life characteristics. Manufacturers and users can contribute to environmental sustainability by opting for these eco-friendly alternatives in their machinery and equipment.
editor by Dream 2024-05-03