Factory price high standard customized 06B 08B 10A 12A 16A conveyor chain steel sprocket wheel

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Factory price high standard customized 06B 08B 10A 12A 16A conveyor chain steel sprocket wheel

The conveyor chain steel sprocket wheel is a high-quality and customizable product offered at a factory price. It is designed to meet the highest standards and is available in various sizes, including 06B, 08B, 10A, 12A, and 16A. This product plays a crucial role in conveyor systems, providing efficient and reliable power transmission.

Features and Advantages

  • Unique Tooth Design: The sprocket wheel features a specialized tooth design that ensures smooth and precise transmission, reducing wear and extending the product's lifespan.
  • Diverse Materials: This sprocket wheel is available in a wide range of materials, including steel, stainless steel, and plastic, allowing for customization based on specific application requirements.
  • Extensive Specifications and Sizes: With a variety of specifications and sizes available, this sprocket wheel can be tailored to fit different conveyor systems, providing flexibility and compatibility.
  • Efficient Power Transmission: The sprocket wheel's design optimizes power transmission, ensuring reliable performance and minimizing energy loss during operation.
  • High Durability: Made from durable materials and crafted with precision, this sprocket wheel can withstand heavy loads and resist wear, ensuring long-lasting performance.
  • Low Maintenance Cost: The sprocket wheel's robust construction and reliable performance reduce maintenance requirements, resulting in cost savings over time.

Sprocket Wheel Image

Understanding the working principle of the sprocket wheel is essential for its effective utilization. It engages with the teeth of a chain, enabling the smooth transfer of power between the chain and other moving parts of the conveyor system.

Applications

The sprocket wheel finds extensive applications in various industries, including:

  • Manufacturing: Used in conveyor systems for material handling, assembly lines, and production processes.
  • Automotive: Applied in automotive manufacturing and assembly, including motorbike, car, and heavy machinery production.
  • Logistics and Warehousing: Utilized in conveyor systems for product transportation, sorting, and storage processes.
  • Agriculture: Employed in farm machinery, such as combine harvesters and tractors, for efficient power transmission.
  • Mining: Used in mining equipment to facilitate the movement of materials and ore extraction processes.

Sprocket Wheel Application Image

A sprocket wheel is a toothed wheel that meshes with the links of a chain, enabling the transfer of rotational motion and power. Its history and development date back to the industrial revolution when mechanical power transmission systems became essential for various industries.

Types of Sprocket Wheel

There are several main types of sprocket wheels:

  1. Plain Sprocket: A basic type with evenly spaced teeth, suitable for simple power transmission.
  2. Taper Bore Sprocket: Designed to fit tapered shafts, allowing for easy installation and removal.
  3. Split Sprocket: Consists of two separate halves, enabling easy replacement without disassembling the entire system.
  4. Idler Sprocket: Used to guide and maintain chain tension, ensuring smooth operation and reducing wear.

Materials of Sprocket Wheel

Common materials used for sprocket wheels include:

  • Steel: Known for its strength and durability, steel sprocket wheels are suitable for heavy-duty applications.
  • Stainless Steel: Offers corrosion resistance, making it ideal for applications in wet or corrosive environments.
  • Plastic: Lightweight and cost-effective, plastic sprocket wheels are commonly used in industries where weight reduction is essential.

Manufacturing Process

The manufacturing process of sprocket wheels involves several steps, including:

  1. Cutting: The sprocket wheel blank is cut from a larger piece of material, such as a steel bar or plastic sheet.
  2. Machining: The blank undergoes machining processes, such as turning, milling, and drilling, to create the desired shape and tooth profile.
  3. Heat Treatment: The sprocket wheel is subjected to heat treatment to enhance its hardness, strength, and wear resistance.
  4. Finishing: The sprocket wheel undergoes surface finishing processes, such as grinding or polishing, to ensure smooth operation and reduce friction.

Selection and Design Considerations

When selecting and designing a sprocket wheel, several factors need to be considered, including:

  • Load Capacity: Ensuring the sprocket wheel can handle the anticipated loads without deformation or failure.
  • Pitch Diameter: Determining the appropriate pitch diameter to ensure optimal chain engagement and power transmission.
  • Number of Teeth: Selecting the correct number of teeth to match the chain and achieve the desired speed and torque ratio.
  • Environmental Factors: Considering the operating conditions, such as temperature, moisture, and chemical exposure, to choose a suitable material and protective coatings if necessary.

Maintenance and Care

To maintain and care for a sprocket wheel, the following practices are recommended:

  • Regular Lubrication: Applying appropriate lubricants to reduce friction and wear between the sprocket wheel and chain.
  • Inspection: Periodically checking for signs of wear, damage, or misalignment and promptly addressing any issues.
  • Cleaning: Removing dirt, debris, and buildup from the sprocket wheel to ensure smooth operation.
  • Replacement: Replacing worn-out or damaged sprocket wheels to prevent further damage to the conveyor system and maintain optimal performance.

Our company holds a leading position in the sprocket wheel market in China. We offer a wide range of products, including sprocket wheels, sprocket chains, motorbike sprockets, small sprockets, motor chains, bush chains, and plastic chains. With 300 sets of fully automatic CNC production equipment and automated assembly systems, we ensure the highest quality and precision in our manufacturing processes. We pride ourselves on providing top-quality products, competitive prices, and excellent customer service. We welcome custom orders based on customer specifications and samples.

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At our company, we strive to deliver exceptional products, competitive prices, and attentive service. Contact us today to experience the difference!