Product Description
Steel Teeth Hardened Chain Wheel Sprocket Single, Double, Triple, American Standard, European Standard, Sprocket
| Product Name | Automated Roller Conveyor |
| Material | Stainless/Steel/Carbon Steel/Galvanized Steel |
| Pitch | As your application |
| Certification | ISO&CE&SGS |
| Processing | Injection molding and machining |
| Structure | Height/Speed adjustable |
| Color | As requirement |
| Application | Food & beverage &Packing industry & Pharmacetic etc |
we make different kinds of roller for conveyor system , delivery system , transport system etc. we also make according to customer’s design or drawing .
1. welding product dimension : from 0.1m—10m , steel sheet , steel sections , pipes , weight from 0.5kg to 5000kg
2. mateial from steel , stainless , aluminum etc , from steel sheet , sections , chanels , pipes , etc
3. welding process: cut material into shape , grind the burs if have , make welding jig or tooling for scaled wedling , point welding first , inspect dimension after point welding, welding all necessary areas reqeusted , welding stress relief after welding ( as buyer’s request) , make finish request , packing and shipping
4. finish treatment available : hot dipping galvanised , zinc plated , paint , powder coating , satin , mirror polish etc
Gravity Steel/Aluminum Conveyor Roller for Food, Medicial, Logistics, Conveyor System
productuion equipment list :
| available process material | carbon steel , stainless , aluminum, brass , copper , bronze , steel alloy ,Nylon ,plastic etc |
| finish treatment available | polish , zinc , hard anodizing , nickel plating , chrome plating , powder coating , phostate coating ,sanblasting |
| heat treatment available | annealing, quenching hardening, blacking,tempering ,nitriding etc |
process equipment list
| equipment | process part size | qty | model |
| gantry milling machine | 6000*2300*1600 | 1 | BX2571 |
| gantry milling machine | 3000*1200*800 | 1 | XQ2012 |
| CNC centre | 1000*600 | 1 | 1060 |
| CNC centre | 1300*700 | 1 | 1370 |
| CNC centre | 4300*2700 | 1 | 4370 |
| vertical milling machine | 1500 | 1 | X53T |
| gantry boring and milling | 1800*4000 | 1 | B**2018 |
| horizontal milling machine | 960*1200*1200 | 1 | TP *611B |
| horizontal lathe | dia300*3000 | 4 | CW6163E |
| saw machine | dia5—300 | 4 | |
| grinding machine | 1000*300 | 1 | M71304 |
| grinding macnine for outer dia | 1500*3200 | 1 | M1332B |
| gantry CNC centre | 4000*2700 | 1 | YR4571 |
| common lathe | dia20–1280,L 20–5000 | 6 | |
| common drilling machine | dia2–80 | 6 | |
| plasma cut machine | 4000*12000 | 1 | SXL-400 |
| arc welding machine | 2 | 500-2 | |
| co2 welding machine | 14 | 350 500 | |
| other common machine | common milling ,lathe , driling and milling machine etc | ||
why choose our conveyor roller?
1.When you are search conveyor roller, we are the NO.1 official recommendation
2. one-stop conveyor roller factory, various type for option
3.Support customized size and color, can do the conveyor roller accroding to your drawings.
4.Support how to install and debug the conveyor roller to fit the conveyor belt
5.Fast delivery time within 7-15 days
6.No MOQ, support free sample to check the quality
Company Profile
HangZhou CZPT Automation Technology Co., Ltd has more than 30 years experience of metal production.We dedicated to customize high precision CNC machining, conveyor rollers, precision machining parts, welding frame parts.etc. We are an experienced metal machined and welding structure company, we are specialized in machining and welding,forging,casting ,welding structures as well as other metal fabrication work. We mainly supply OEM and ODM service. Our engineers can design and develop different kinds of goods according customers’ requirement. We have 2 factory zone ,total 14500sqm and more than 150 professional workers who are engaged in metal cutting, welding and CNC turning, milling, drilling ,grinding ,coating etc.
Successful cases: complete set of logistics transportation equipment,Petroleum refining plant, texies machinery design.All the items are In the past transactions, we have won a good reputation for quality products and good service.
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Product Packing & Delivery
Packaging: wooden case
Delivery Time: normally about 15~30 days
CONTACT US
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Material: | Carbon Steel |
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| Surface Treatment: | Zinc Plated and Plastic Cover |
| Motor Type: | Frequency Control Motor |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | Order Sample customized services for FREE
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| Customization: |
Available
| Customized Request |
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Compatibility of Chain Sprockets with Wheels
In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:
- Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
- Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
- Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
- Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
- Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
- Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.
It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.
Extending the Lifespan of a wheel sprocket Assembly
To ensure a long lifespan for your wheel sprocket assembly, consider the following maintenance and operational practices:
- Regular Lubrication: Apply the appropriate lubricant to the sprocket teeth and chain or belt regularly. Lubrication reduces friction, wear, and the likelihood of premature failure.
- Proper Tension: Maintain the correct tension in the chain or belt to prevent excessive stress and wear. Follow the manufacturer’s guidelines for tensioning.
- Alignment: Ensure precise alignment between the wheel sprocket. Misalignment can cause accelerated wear and increase the risk of failure.
- Inspections: Regularly inspect the wheel, sprocket, chain, or belt for signs of wear, damage, or fatigue. Replace any worn-out or damaged components promptly.
- Cleanliness: Keep the wheel sprocket assembly clean from dirt, debris, and contaminants that can contribute to wear and corrosion.
- Correct Usage: Operate the machinery within the recommended speed, load, and temperature limits specified by the manufacturer.
- Training and Operator Awareness: Ensure that equipment operators are properly trained to use the machinery correctly and are aware of maintenance procedures.
- Use Quality Components: Invest in high-quality wheels, sprockets, chains, or belts from reputable suppliers to improve durability and reliability.
- Replace Components in Sets: When replacing parts, consider replacing the entire set (e.g., chain and sprockets) to maintain uniform wear and performance.
- Address Vibration Issues: Excessive vibration can accelerate wear. Investigate and address any vibration problems promptly.
By following these practices, you can significantly extend the lifespan of your wheel sprocket assembly, reduce downtime, and enhance the overall efficiency and safety of your machinery.
How Does a wheel sprocket Assembly Transmit Power?
In a mechanical system, a wheel sprocket assembly is a common method of power transmission, especially when dealing with rotary motion. The process of power transmission through a wheel sprocket assembly involves the following steps:
1. Input Source:
The power transmission process begins with an input source, such as an electric motor, engine, or human effort. This input source provides the necessary rotational force (torque) to drive the system.
2. Wheel Rotation:
When the input source applies rotational force to the wheel, it starts to rotate around its central axis (axle). The wheel’s design and material properties are essential to withstand the applied load and facilitate smooth rotation.
3. Sprocket Engagement:
Connected to the wheel is a sprocket, which is a toothed wheel designed to mesh with a chain. When the wheel rotates, the sprocket’s teeth engage with the links of the chain, creating a positive drive system.
4. Chain Rotation:
As the sprocket engages with the chain, the rotational force is transferred to the chain. The chain’s links transmit this rotational motion along its length.
5. Driven Component:
The other end of the chain is connected to a driven sprocket, which is attached to the component that needs to be powered or driven. This driven component could be another wheel, a conveyor belt, or any other machine part requiring motion.
6. Power Transmission:
As the chain rotates due to the engagement with the sprocket, the driven sprocket also starts to rotate, transferring the rotational force to the driven component. The driven component now receives the power and motion from the input source via the wheel, sprocket, and chain assembly.
7. Output and Operation:
The driven component performs its intended function based on the received power and motion. For example, in a bicycle, the chain and sprocket assembly transmit power from the rider’s pedaling to the rear wheel, propelling the bicycle forward.
Overall, a wheel sprocket assembly is an efficient and reliable method of power transmission, commonly used in various applications, including bicycles, motorcycles, industrial machinery, and conveyor systems.
editor by CX 2023-08-03