Product Description
Product Description
Our Gear types: Straight Teeth Gear, sprocket, Oblique Teeth Cylinder Gear, External Spur Gear, Internal Spur Gear, Gear Shaft etc the standard and non standard according to the drawings or samples.
Material: 45#, 40Cr, 20CrMo, 20CrMoti, 17CrNiMo6, 20CrMnTi or the others
Heat treatment: Medium frequency quenching, high frequency quenching, carburizing and quenching, nitriding, Carbon-Nitriding, Salt bath quenching.
Working Process: Gearh hobbing, Gear shaving, Gear shaping, Gear grinding etc
Precision Grade: GB5-8, JIS 1-4, AGMA 12-9, DIN 6-9
Application area: Auto gearbox, medical equipment, metallurgical machinery, port machinery, lifting equipment, mining machinery, electrical power equipment, light industry equipment, environmental protection machinery.
Detailed Photos
Product Parameters
Take the example of our sprocket or chainwheel
The standard and non standard according to the drawings or samples.
Material: C45, S235JR, CAST STEEL or the others
1, Description: Sprocket, chainwheel
2, Types:
A) Standard sprocket
B) Finished bore sprocket
C) Taper bore sprocket
D) Double plate wheels
E) conveyor sprocket
3, Material: C45, S235JR, Nylon
4, Surface treatment: Zinc-plated, black finish
5, Single A-type, double A-type, Welding hub KB-type, Welding hub C-type etc for your reference.
6. Process: Forging( casting)—lathe- teeth shaping—finishing—oil washing—Packing, made by CNC machine
7. Inspection: All items are checked and tested thoroughly during every working procedure and after the product is finally manufactured to ensure that the best quality product enter into the market.
Packaging & Shipping
Our Advantages
After Sales Service
Our Core range of spur gears, industry sprocket, and roller chains are specifically designed to be interchangeable and versatile, this helps us keep lower stock levels while achieving the customization necessary for so many applications. The core offer has also enabled us to offer excellent pricing levels for low quantities, often prototypes are very expensive due to lack of economies of scale we have tried to help with this as much as possible. HangZhou CZPT can offer bespoke units for larger quantities and offer a Supply Chain service where we work closely with our customers to identify the optimal delivery schedule in accordance with OEM production levels. If you are looking for spur gear, drive shafts, industry sprocket etc, you have come to the right place, our expert technical sales staff will recommend the best possible option for both your application and your pocket. Contact us now to discuss your application.
HangZhou CZPT TRADE CO., LTD is responsible for exporting the above products, and we also import some important products from oversea markets.
Our company has got the right of import and export from the Government department.
It is necessary to get your specific requirement when contacting us,
for example of gear, number of teeth, module, pitch diameter, inner hole diameter, thickness, outside drawing etc. and then we will give the accurate offers.
Therefore, hope to get your feedback soon.
Please watch our process steps as below
(1) process these output shafts
(2)process these spur gears and sprockets
(3) turning machining
(4) assembly preparation
(5) fine process workshop
CHOOSE US FOR:
1. We offer engineer suggestion to your specified design in production improvement and cost saving.
2. R&D and QC department focus on the products to meet your strict requirements.
3. Different surface treatments available, plating, power coating, painting, anodized,polishing, electrophoresis, etc.
4. Different dimensions according to buyer’s request.
5. Various packagings according to specific requirements.
6. Customized and tailored orders are welcome.
7. Good quality and Quick action.
8. Our products have been exported to America, Australia,German,Korea,Indian.
CONFIDENTIAL POLICY:
1) The appointed products are only for you.
2) Your informations&documents are confidential.
3) Your drawings&sketch are confidential.
FAQ
Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:
1) –Complete design drawing or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.
2)The materials and surface treatments.
3)The quantity of order.
2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.
3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.
4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.
5.Q: Are the samples/prototype free of charge?
A: charged,but it will be returned to buyer when an order confirmed and order quantity is over 5000 pcs.
After your drawing confirmed and charges done for the prototype, we will produce a sample
by CNC machining. And the first trial samples (1-3pcs) will be shipped to buyer
by the DHL /Fedex at buyer’s express account or prepay the express charges.
MOQ? — 200units and accept sample order.
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Machinery, Industry |
| Hardness: | Hardened |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Curved Gear |
| Material: | Alloy Steel |
| Customization: |
Available
| Customized Request |
|---|
Compatibility of Chain Sprockets with Wheels
In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:
- Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
- Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
- Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
- Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
- Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
- Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.
It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.
Using wheel sprocket Assembly in Robotics and Automation
Yes, wheel sprocket assemblies are commonly used in robotics and automation systems to transmit power and facilitate movement. These systems offer several advantages for robotic applications:
- Efficiency: wheel sprocket assemblies provide efficient power transmission, ensuring smooth and precise movement of robotic components.
- Compact Design: The compact nature of sprockets and wheels allows for space-saving designs, making them ideal for robotic applications where space is limited.
- Precision: Sprockets and wheels with accurate teeth profiles provide precise motion control, crucial for robotics and automation tasks that require high levels of accuracy.
- Low Noise: Properly lubricated and maintained wheel sprocket systems generate minimal noise during operation, contributing to quieter robotic movements.
- Customizability: wheel sprocket assemblies can be customized to suit specific robotic requirements, such as different gear ratios, sizes, and materials.
- Multiple Configurations: Depending on the robotic application, different configurations like single or multiple sprockets, idler sprockets, or rack and pinion systems can be used.
- High Load Capacity: Sprockets made from durable materials like steel can handle substantial loads, making them suitable for heavy-duty robotic tasks.
Examples of robotics and automation systems that commonly use wheel sprocket assemblies include:
- Robotic Arms: wheel sprocket systems are utilized in robotic arms to control their movement and reach.
- Automated Guided Vehicles (AGVs): AGVs use wheel sprocket assemblies for propulsion and steering, enabling them to navigate autonomously.
- Conveyor Systems: In automated factories, conveyor belts are often driven by sprockets and wheels for efficient material handling.
- Mobile Robots: Wheeled mobile robots use wheel sprocket assemblies to drive their wheels, enabling them to move in various directions.
- Robot Grippers: wheel sprocket mechanisms can be integrated into robot grippers to facilitate gripping and handling objects.
The choice to use wheel sprocket assemblies in robotics and automation depends on the specific application requirements, load capacity, precision, and environmental conditions. By selecting the appropriate sprockets, wheels, and materials, engineers can ensure reliable and efficient robotic performance in a wide range of automated tasks.
Can a wheel sprocket System be Used in Bicycles and Other Vehicles?
Yes, a wheel sprocket system is commonly used in bicycles and various other vehicles. In bicycles, the wheel sprocket system is a fundamental part of the drivetrain, which transfers power from the rider’s legs to the wheels, propelling the bicycle forward.
The typical bicycle drivetrain consists of a chain, front sprockets (chainrings), rear sprockets (cassette), and the bicycle’s wheels. When the rider pedals the bicycle, the chain engages with the sprockets, and as a result, the rotational motion from the pedaling is transferred to the rear wheel.
The selection of sprocket sizes (number of teeth on chainrings and cassette) can affect the gear ratio, allowing cyclists to adjust their pedaling effort and speed to suit different terrains and riding conditions. Smaller sprockets provide easier pedaling for climbing steep hills, while larger sprockets offer higher speeds on flat or downhill sections.
Beyond bicycles, the wheel sprocket system is widely used in various other vehicles and machinery to transmit power and control speed. It can be found in motorcycles, mopeds, electric scooters, and even some small electric vehicles. Additionally, the wheel sprocket system is prevalent in industrial machinery, where precise speed control and torque transmission are essential.
The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.
editor by CX 2023-09-21