Tag Archives: china sprocket

China Standard OEM Forging Machining Steel Sprocket Wheel

Product Description

1, production technology: Sand casting, die casting. Machining,forging,stamping, welding,injection molding,assembelyp
2,Material: Aluminum,brass,stainless steel, carbon steel, grey iron,plastic ,rubber,
3, single process, high precision, little surface roughness,
4, customized, we produce the parts according to drawings or samples,
5, we will inspect the parts strictly and provide material and inspection report.

Packing and Shipping
1. Standard: crate
2. Delivery: As per contract delivery on time
3. Shipping: As per client request. 

Our advantages
1.We can control the products to meet your strict requirement.
2. Different kinds of finish available, like anodized, power coating, painting, polishing, electrophoresis, plating. Etc.
3. Different dimensions according to the requirements
4. Can provide various sizes and packing according to specific requirements
5. We offer the engineer consultation to your design for production improvement and cost saving

Our Service:
1.Your inquiry related to our products or prices will be replied in 24 hours.
2.Individual formula according to customers’ special drawing requests.
3.Manufacturer with large capacity,ensures the fast production cycle after
confirming the order.
4.Protection of sales area and private information for all of our customers.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Nonstandard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

wheel sprocket

Factors Affecting the Efficiency of a wheel sprocket Setup

Several factors can influence the efficiency of a wheel sprocket system in power transmission and motion control applications. These factors should be carefully considered and optimized to ensure the system’s overall effectiveness and performance:

  • 1. Friction: Friction between the wheel, sprocket, and the chain or belt can lead to energy losses. Using high-quality materials and lubrication can help reduce friction and improve efficiency.
  • 2. Alignment: Proper alignment between the wheel and the sprocket is critical. Misalignment can cause increased wear, noise, and reduced efficiency. Regular maintenance and alignment checks are essential.
  • 3. Tension: The correct tension in the chain or belt is crucial for efficient power transmission. Too loose or too tight tension can lead to performance issues and premature wear.
  • 4. Material and Design: The choice of materials for the wheel sprocket, as well as their design, can impact efficiency. High-quality materials and well-engineered components reduce wear and improve overall system performance.
  • 5. Load Distribution: Uneven load distribution across the wheel sprocket can lead to localized wear and decreased efficiency. Ensuring proper load distribution helps maintain uniform wear and power transmission.
  • 6. Environmental Factors: Harsh environmental conditions, such as dust, moisture, and extreme temperatures, can affect the efficiency of the system. Choosing suitable materials and implementing protective measures can mitigate these effects.
  • 7. Maintenance: Regular maintenance, including lubrication, inspection, and timely replacement of worn components, is vital for the long-term efficiency of the system.
  • 8. Speed and Torque: The operating speed and torque requirements of the application should be considered when selecting the appropriate wheel sprocket size and specifications.
  • 9. Chain or Belt Type: Different types of chains or belts, such as roller chains, silent chains, or toothed belts, have varying efficiencies. Choosing the right type for the specific application is crucial.
  • 10. System Integration: The wheel sprocket system should be integrated correctly with other components in the machinery to ensure smooth operation and minimal energy losses.

By carefully considering and optimizing these factors, it is possible to improve the efficiency of the wheel sprocket system, leading to reduced energy consumption, less wear and tear, and overall better performance.

wheel sprocket

Vertical Power Transmission with wheel sprocket System

Yes, a wheel sprocket system can be used for vertical power transmission. In such cases, the system is designed to transmit power and motion between vertically aligned shafts. Vertical power transmission using a wheel sprocket assembly follows similar principles to horizontal transmission, but there are some factors to consider:

  1. Load and Torque: When transmitting power vertically, the weight of the load can significantly impact the torque requirements. The torque must be sufficient to lift the load against gravity while accounting for friction and other resistive forces.
  2. Sprocket Selection: Choosing the right sprocket is critical for vertical transmission. The sprocket teeth must be designed to engage the chain or belt effectively and prevent slipping, especially when lifting heavy loads.
  3. Lubrication: Proper lubrication is essential to reduce friction and wear in the system. Vertical applications may require specific lubricants to ensure smooth operation and prevent premature failure.
  4. Tensioning: Maintaining the correct tension in the chain or belt is crucial for vertical power transmission. Proper tension helps prevent sagging and ensures proper engagement between the wheel sprocket.
  5. Overhung Load: In vertical setups, the weight of the sprocket and shaft assembly can impose an overhung load on the bearings. Adequate support and bearing selection are necessary to handle this load.

Vertical power transmission with a wheel sprocket system is commonly used in various applications, including conveyor systems, elevators, and some industrial machinery. Proper design, installation, and maintenance are essential to ensure safe and efficient operation in vertical configurations.

wheel sprocket

Role of a wheel sprocket in a Mechanical System

In a mechanical system, a wheel sprocket play a crucial role in transferring motion and power from one component to another. They are essential elements of various machines and mechanisms, such as bicycles, conveyor systems, automobiles, and industrial machinery. Let’s explore their functions in more detail:

1. Wheel:

The wheel is a circular component with a central shaft (axle) that allows it to rotate freely around the axle’s axis. Its primary functions include:

  • Motion Transmission: When a force is applied to the wheel’s outer edge, it rotates around the axle, enabling the transfer of linear motion into rotational motion.
  • Load Bearing: The wheel’s structure and material are designed to support and distribute the load placed on it, allowing smooth movement over various surfaces.
  • Reduction of Friction: By using wheels, the friction between the moving object and the ground is significantly reduced, making it easier to move heavy loads with less effort.
  • Directional Control: Wheels can be attached to steering mechanisms to control the direction of movement in vehicles and other equipment.

2. Sprocket:

A sprocket is a toothed wheel designed to mesh with a chain or a belt, facilitating motion transfer between the sprocket and the chain/belt. Its key functions include:

  • Power Transmission: When rotational force (torque) is applied to the sprocket, the teeth engage with the links of the chain or belt, transferring motion and power from one sprocket to another.
  • Speed and Torque Conversion: Different-sized sprockets can be used to adjust the speed and torque of the driven component in a mechanical system.
  • Positive Drive: The teeth on the sprocket and the links on the chain/belt create a positive drive system, reducing the likelihood of slippage or loss of power during operation.
  • Chain/Belt Tensioning: Sprockets help maintain proper tension in the chain or belt, ensuring optimal performance and longevity of the power transmission system.

Together, wheels and sprockets form a vital part of mechanical systems, enabling efficient motion transmission, power transfer, and control in a wide range of applications across various industries.

China Standard OEM Forging Machining Steel Sprocket Wheel  China Standard OEM Forging Machining Steel Sprocket Wheel
editor by CX 2024-04-15

China OEM Agricultural Machinery Spur Gear Industrial Sprocket Wheel Chains and Sprockets Transmission Parts Wheels Factory

Product Description

ZHangZhoug CZPT Machinery Co., Ltd
(DIN/ANSI/JIS Standard or made to drawing)
Product Description:

Detailed Photos:

Company Profile:

ZHangZhoug CZPT Machinery Co., Ltd. Is the vice chairman of chain Transmission Branch of China Machinery General parts Industry Association and a member of China chain Transmission Standardization Technical Committee.

Founded in 1954, mainly engaged in sprocket, gear, timing belt pulley, coupling production and sales, It is a large sprocket manufacturing enterprise in China, and it is also 1 of the largest standard sprocket manufacturers in the world at present. The product structure of the company has been developed from the single pattern of standard sprocket to non-standard transmission parts. Products are mainly sold in North America, South America, Europe, Africa and Japan, South Korea, the Middle East, Russia and Southeast Asia and other countries and regions, sales network all over the world.

The company has passed ISO 9002 quality assurance system certification for the first time in 1999, ISO9001: 2000 quality management system certification in 2003, ISO/TS16949 quality management system certification for the first time in 2009, ISO14001: 2004 environmental management system certification for the first time in 2571, ISO14001: 2015 environmental management system certification for 2017, and ISO9001: 2015 and IATF16949: 2016 quality management system certification for 2018. It lays a CZPT foundation for perfecting the internal management of the enterprise and opening up the external market.

The company adheres to the business philosophy of “Quality is life, technology is physique, delivery is moral, quantity is credit, service is kindred, cost is lifetime”, implementing “innovation-driven, twinning integration” upgrading strategy, promoting chain transmission products to excellence, and making every effort to create “harmonious cenfit, good quality cenfit, hundred years of cenfit”

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Motor, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: C45
Customization:
Available

|

Customized Request

wheel sprocket

How to Identify and Troubleshoot Common Issues with Wheels and Sprockets

Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:

  • Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
  • Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
  • Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
  • Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
  • Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
  • Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
  • Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
  • Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.

By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.

wheel sprocket

Choosing the Right Material for a Sprocket to Ensure Longevity

Choosing the right material for a sprocket is crucial to ensure its longevity and reliable performance in a given application. The material selection depends on various factors such as load, speed, operating environment, and budget. Here are some common materials used for sprockets and their considerations:

  • Steel: Steel sprockets are widely used in a wide range of applications due to their excellent strength, durability, and wear resistance. They are suitable for heavy-duty and high-speed operations. Different grades of steel, such as carbon steel or alloy steel, offer varying levels of hardness and strength.
  • Stainless Steel: Stainless steel sprockets are preferred when corrosion resistance is essential, making them suitable for applications where the sprocket is exposed to moisture, chemicals, or outdoor elements. They are commonly used in food processing, pharmaceutical, and marine industries.
  • Cast Iron: Cast iron sprockets offer good wear resistance and are often used in low to medium-speed applications. They are cost-effective and provide excellent performance in less demanding conditions.
  • Plastics: Plastic sprockets are lightweight and corrosion-resistant. They are commonly used in applications where low noise, self-lubrication, and resistance to chemicals or moisture are required. However, they have limited load-carrying capacity and may not be suitable for heavy-duty applications.
  • Aluminum: Aluminum sprockets are lightweight and commonly used in applications where weight reduction is critical, such as aerospace and certain machinery. However, they are not as durable as steel sprockets and are not suitable for high loads or harsh environments.

When choosing the right material for a sprocket, consider the following:

  • Load Capacity: Select a material that can handle the expected loads in the application without deforming or wearing excessively.
  • Speed: Higher speeds may require materials with better heat dissipation and wear resistance.
  • Environment: Consider factors such as moisture, chemicals, temperature, and outdoor exposure. Choose a material with suitable corrosion resistance and resilience to environmental conditions.
  • Maintenance: Some materials may require more frequent maintenance or lubrication to ensure longevity.
  • Cost: Balance the material’s performance with the budget constraints of the project.

It’s essential to consult with sprocket manufacturers or material experts to determine the most appropriate material for your specific application. They can provide valuable insights and recommendations based on your requirements, helping to ensure the longevity and optimal performance of the sprocket in your machinery or equipment.

wheel sprocket

Role of a wheel sprocket in a Mechanical System

In a mechanical system, a wheel sprocket play a crucial role in transferring motion and power from one component to another. They are essential elements of various machines and mechanisms, such as bicycles, conveyor systems, automobiles, and industrial machinery. Let’s explore their functions in more detail:

1. Wheel:

The wheel is a circular component with a central shaft (axle) that allows it to rotate freely around the axle’s axis. Its primary functions include:

  • Motion Transmission: When a force is applied to the wheel’s outer edge, it rotates around the axle, enabling the transfer of linear motion into rotational motion.
  • Load Bearing: The wheel’s structure and material are designed to support and distribute the load placed on it, allowing smooth movement over various surfaces.
  • Reduction of Friction: By using wheels, the friction between the moving object and the ground is significantly reduced, making it easier to move heavy loads with less effort.
  • Directional Control: Wheels can be attached to steering mechanisms to control the direction of movement in vehicles and other equipment.

2. Sprocket:

A sprocket is a toothed wheel designed to mesh with a chain or a belt, facilitating motion transfer between the sprocket and the chain/belt. Its key functions include:

  • Power Transmission: When rotational force (torque) is applied to the sprocket, the teeth engage with the links of the chain or belt, transferring motion and power from one sprocket to another.
  • Speed and Torque Conversion: Different-sized sprockets can be used to adjust the speed and torque of the driven component in a mechanical system.
  • Positive Drive: The teeth on the sprocket and the links on the chain/belt create a positive drive system, reducing the likelihood of slippage or loss of power during operation.
  • Chain/Belt Tensioning: Sprockets help maintain proper tension in the chain or belt, ensuring optimal performance and longevity of the power transmission system.

Together, wheels and sprockets form a vital part of mechanical systems, enabling efficient motion transmission, power transfer, and control in a wide range of applications across various industries.

China OEM Agricultural Machinery Spur Gear Industrial Sprocket Wheel Chains and Sprockets Transmission Parts Wheels Factory  China OEM Agricultural Machinery Spur Gear Industrial Sprocket Wheel Chains and Sprockets Transmission Parts Wheels Factory
editor by CX 2024-04-13

China wholesaler Drawing Customized Sprocket Chain Wheel Industrial Zinc Plated Sprocket

Product Description

drawing customized sprocket chain wheel Industrial Zinc Plated Sprocket 
Product Description
Hyton provides one-stop solution service for your metallurgical equipment spare parts, currently we produce rolling mill rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.
The sprocket should be mounted on the shaft without sway and skew. In the same transmission assembly, the end faces of the 2 sprockets should be in the same plane. When the center distance of the sprocket is less than 0.5 m, the deviation can be 1 mm; when the center distance of the sprocket is 0.5 m or more, the deviation can be 2 mm. However, there is no possibility of rubbing the sprocket side of the sprocket. If the 2 wheels are too large, the chain is prone to de-cHangZhou and accelerated wear. Care must be taken to check and adjust the offset when changing the sprocket.

Product Name Sprocket Wheel Chain Wheel
Material Brass, Stainless Steel, Aluminum, Steel or According to Customer’s Requirements
Module 04b-48b
Teeth 10-60t
Length Customized
Processing Forging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment
Inspection Material Report, Dimensions Checking Report, Hardness Report
Payment L/C, Western Union, D/P, D/A, T/T, MoneyGram
Lead Time 4 weeks

Company Profile
HangZhou CZPT Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the wear-resistant casting of large engineering machinery and the forging of large equipment parts located in the New Material Industrial Park, Xihu (West Lake) Dis. High-Tech Zone, HangZhou City, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With 3 gas trolley heat treatment CZPT and pusher-type CZPT full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings and metallurgical equipment forging parts.

Manufacturing Technique

Packing and Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. After goods well packaged, we need only 1 day ship goods to ZheJiang port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.

Our Advantages
1)Your inquiry related to our product & price will be rapidly.
2) Well trained & experienced staff are to answer all your inquiries in English of course.
3) Your business relationship with us will be confidential to any third party.
4) One stop purchase service: extensive rang of products for qualified offering.
5) We response to client’s inquiry within 12 hours.

FAQ
1.Q: What kind of products do you make?
A: We specialize in metallurgical equipment casting and forging parts, such as forging rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.

2.Q: What kind of material do you offer?
A: High manganese steel, high chrome iron, alloy steel, low carbon steel, medium carbon steel, Stainless Steel and etc.

3. Q: How to customize products?                                                                
A: Attach your drawings with details (material, surface treatment, quantity and special requirements etc).    

4.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.
 

5.Q: How to test your quality?

A: We will show you material inspection and measurement inspection after fininsh the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Cast Steel
Customization:
Available

|

Customized Request

wheel sprocket

Compatibility of Chain Sprockets with Wheels

In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:

  • Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
  • Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
  • Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
  • Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
  • Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
  • Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.

It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.

wheel sprocket

Vertical Power Transmission with wheel sprocket System

Yes, a wheel sprocket system can be used for vertical power transmission. In such cases, the system is designed to transmit power and motion between vertically aligned shafts. Vertical power transmission using a wheel sprocket assembly follows similar principles to horizontal transmission, but there are some factors to consider:

  1. Load and Torque: When transmitting power vertically, the weight of the load can significantly impact the torque requirements. The torque must be sufficient to lift the load against gravity while accounting for friction and other resistive forces.
  2. Sprocket Selection: Choosing the right sprocket is critical for vertical transmission. The sprocket teeth must be designed to engage the chain or belt effectively and prevent slipping, especially when lifting heavy loads.
  3. Lubrication: Proper lubrication is essential to reduce friction and wear in the system. Vertical applications may require specific lubricants to ensure smooth operation and prevent premature failure.
  4. Tensioning: Maintaining the correct tension in the chain or belt is crucial for vertical power transmission. Proper tension helps prevent sagging and ensures proper engagement between the wheel sprocket.
  5. Overhung Load: In vertical setups, the weight of the sprocket and shaft assembly can impose an overhung load on the bearings. Adequate support and bearing selection are necessary to handle this load.

Vertical power transmission with a wheel sprocket system is commonly used in various applications, including conveyor systems, elevators, and some industrial machinery. Proper design, installation, and maintenance are essential to ensure safe and efficient operation in vertical configurations.

wheel sprocket

Calculating Gear Ratio for a wheel sprocket Setup

In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:

Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel

For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:

Gear Ratio = 20 ÷ 60 = 1/3

The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.

It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.

The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.

China wholesaler Drawing Customized Sprocket Chain Wheel Industrial Zinc Plated Sprocket  China wholesaler Drawing Customized Sprocket Chain Wheel Industrial Zinc Plated Sprocket
editor by CX 2024-04-13

China Standard Factory Price Stainless Steel Carbon Steel Sprocket Chain Wheel

Product Description

Product Description

Sprocket 

Product Parameters

Material: Carbon steel, stainless steel

Type Pitch
P
mm

Number of teeth Z

 

Bush
Diameter
d1 mm
Bore Diameter
D mm
Width of keyway
B mm
Teeth
Width
Bf mm
lug boss
Diameter
D1 mm
lug boss
Width
A mm
LN66.5X7XΦ50X14/Φ22.23-26.5 66.5 7 22.23 50 14 22.8 100 100
LN66.5X8XΦ50X14/Φ22.23-26.5 66.5 8 22.23 50 14 22.8 100 100
LN66.5X9XΦ50X14/Φ22.23-26.5 66.5 9 22.23 50 14 22.8 100 100
LN66.5X10XΦ60X18/Φ22.23-26.5 66.5 10 22.23 60 18 22.8 110 100
LN68X8XΦ50X14/Φ22.23-26.5 68 8 22.23 50 14 22.8 100 100
LN68X9XΦ50X14/Φ22.23-26.5 68 9 22.23 50 14 22.8 100 100
LN68X12XΦ50X14/Φ22.23-26.5 68 12 22.23 50 14 22.8 100 100
LN76.2X12XΦ70X20/Φ30-30 76.2 12 30 70 20 26 120 100
LN100X7XΦ60X18/Φ36-38 100 7 36 60 18 33.2 100 100
LN100X8XΦ60X18/Φ36-38 100 8 36 60 18 33.2 100 100
LN100X9XΦ70X20/Φ36-38 100 9 36 70 20 33.2 120 100
LN100X10XΦ70X20/Φ36-38 100 10 36 70 20 33.2 120 100
LN100X11XΦ70X20/Φ36-38 100 11 36 70 20 33.2 120 100
LN100X12XΦ80X20/Φ36-38 100 12 36 80 20 33.2 130 100
LN100X14XΦ80X22/Φ36-38 100 14 36 80 22 33.2 130 100
LN100X15XΦ80X22/Φ36-38 100 15 36 80 22 33.2 130 100
LN125X8XΦ70X20/Φ25-32 125 8 25 70 20 27.8 120 100
LN125X10XΦ100X28/Φ40-50 125 10 40 100 28 44 160 130
LN160X6XΦ70X20/Φ36-36 160 6 36 70 20 31.4 120 100
LN200X8XΦ100X28/Φ40-42 200 8 40 100 28 36.8 160 130
LN200X7BXΦ75X22/Φ50-28 200 7 50 75 22 26 120 60

Packaging & Shipping

Certifications

Company Profile

Main Product Catalogue

FAQ

Q: Are your manufacturer or trading company?
A: ZheJiang CZPT is a leading and professional manufacturer of grain conveying equipment accessories over 10 years in China.

Q: What is your payment term?
A: Our usual payment is 30%TT in advance, 70%TT before shipment (the bill of landing). For small quantity, we also accept other ways after discussion.

Q: Could i buy sample first or small order and is the sample fee refundable?
A: Of course. We accept sample and small order especially for new customs and of course the sample fee will be refundable when order confirmed.

Q: When can delivery from ordering?
A: The delivery time depend on the quantity you ordered, generally about 15-45 days after deposit of payment.

Q: What is the quality of your products?
A: Quality is our corporate culture, we regard product quality as life of our company. We have achieved a lot of certifications to meet customs requirements. As a factory, we can control all process of production 100% and every single product will be tested qualified before shipping.

Q: How long is the warranty of your product?
A: Our warranty period is usually 1 year. But the warranty period can be extended after discussion and agreement.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Machinery, Agricultural Machinery
Hardness: Soft Tooth Surface
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

Alternatives to Chain Sprockets in wheel sprocket Configuration

While chain sprockets are commonly used in wheel sprocket configurations, there are alternative methods for power transmission in various applications:

  • Gear and Gear Rack: Gears are toothed wheels that mesh with each other to transmit power. Instead of using a chain and sprocket, gears can directly engage with each other, offering a smooth and efficient power transfer. Gear racks, which are linear gears, can be used in place of wheels for linear motion applications.
  • Belt and Pulley: Belts and pulleys offer a flexible and quiet means of power transmission. They work similarly to chain and sprocket systems but use belts instead of chains. Pulleys have grooves that grip the belt, allowing power to be transferred between the pulleys.
  • Gear Train: A gear train consists of multiple gears meshed together to achieve specific speed and torque ratios. Gear trains are often used in complex machinery and mechanical systems where precise power transmission is required.
  • Direct Drive: In some applications, direct drive mechanisms can be used, where the motor or power source is directly connected to the wheel or load without any intermediate components like sprockets or gears.
  • Friction Drive: Friction drive systems use the friction between two surfaces to transfer power. One surface, such as a rubber wheel, is pressed against another surface to achieve power transmission.

The choice of alternative power transmission methods depends on various factors, including the application requirements, available space, speed, torque, and efficiency considerations. Each alternative method has its advantages and limitations, and the selection should be based on the specific needs of the mechanical system.

When considering alternatives to chain sprockets, it is essential to analyze the requirements of your application and consult with engineering experts or manufacturers to determine the most suitable method of power transmission for optimal performance and longevity.

wheel sprocket

Inspecting a wheel sprocket for Wear and Tear

Regular inspection of the wheel sprocket is essential to ensure their proper functioning and to identify any signs of wear and tear. Here are the steps to inspect a wheel sprocket:

  1. Visual Inspection: Start by visually examining the wheel sprocket for any visible signs of wear, damage, or deformation. Look for cracks, chips, dents, or any irregularities on the surface of both components.
  2. Check for Misalignment: Verify that the wheel sprocket are properly aligned with each other. Misalignment can lead to accelerated wear and affect the overall performance of the system.
  3. Measure Wear: Use calipers or a wear gauge to measure the sprocket’s tooth profile and the wheel’s rolling surface. Compare these measurements with the original specifications to determine if significant wear has occurred.
  4. Inspect Teeth and Chain Engagement: If the wheel sprocket are part of a chain drive system, closely examine the sprocket teeth and chain engagement. Worn or elongated teeth can cause poor chain engagement and lead to premature failure.
  5. Lubrication: Check the lubrication of the wheel sprocket. Insufficient or excessive lubrication can cause increased friction, leading to wear and reduced efficiency.
  6. Bearing Condition: If the wheel is mounted on a shaft with bearings, inspect the bearings for any signs of wear, noise, or rough movement. Properly functioning bearings are crucial for the smooth operation of the system.
  7. Inspect Mounting Hardware: Ensure that all nuts, bolts, and other mounting hardware are securely tightened. Loose fasteners can cause vibration and misalignment issues.
  8. Check for Contaminants: Remove any debris, dirt, or foreign particles that may have accumulated on the wheel or sprocket. Contaminants can accelerate wear and damage the components.
  9. Replacement or Maintenance: Based on the inspection results, determine if any parts need replacement or if maintenance is required. Address any issues promptly to prevent further damage and maintain the system’s performance.

Regularly scheduled inspections and maintenance can help prolong the lifespan of the wheel sprocket assembly, optimize performance, and ensure the safety of the mechanical system.

wheel sprocket

Advantages of Using a wheel sprocket Configuration

Using a wheel sprocket configuration for power transmission offers several advantages over other methods. Here are some key benefits:

1. Efficient Power Transmission:

The wheel sprocket assembly provide a highly efficient method of transmitting power between shafts with minimal energy loss. The teeth of the sprocket mesh with the links of the chain or the teeth of another sprocket, ensuring a positive engagement that reduces slippage and maximizes power transfer.

2. Versatility:

Wheels and sprockets are available in various sizes, configurations, and materials, making them highly versatile components for different applications. They can accommodate a wide range of speed and torque requirements, making them suitable for various mechanical systems.

3. Compact Design:

The compact design of wheel sprocket assemblies allows for space-saving installations in machinery. The concentric arrangement of the components minimizes the overall footprint, making it ideal for applications with limited space.

4. Precise Speed Control:

By selecting sprockets with different numbers of teeth, the gear ratio can be easily adjusted to achieve precise speed control in the driven shaft. This level of control is essential for many applications, such as conveyor systems, where different speeds are required for different processes.

5. High Torque Capacity:

wheel sprocket systems can handle high torque loads, making them suitable for heavy-duty applications. This high torque capacity is especially beneficial in industrial settings where large loads need to be moved or lifted.

6. Smooth and Quiet Operation:

When properly lubricated and maintained, the interaction between the sprocket and the chain or other sprockets results in smooth and quiet operation. This makes wheel sprocket systems preferable in applications where noise reduction is important.

7. Easy Installation and Maintenance:

Installing a wheel sprocket assembly is relatively straightforward, and they require minimal maintenance when used correctly. Periodic lubrication and tension adjustments are typically all that is needed to keep the system running smoothly.

8. Suitable for High-Speed Applications:

wheel sprocket configurations are well-suited for high-speed applications where belts or gears may not be as practical due to limitations in speed capabilities.

In summary, the wheel sprocket configuration offers efficient power transmission, versatility, compactness, precise speed control, high torque capacity, smooth operation, and ease of installation and maintenance. These advantages make it a popular choice in a wide range of mechanical systems and industrial applications.

China Standard Factory Price Stainless Steel Carbon Steel Sprocket Chain Wheel  China Standard Factory Price Stainless Steel Carbon Steel Sprocket Chain Wheel
editor by CX 2024-04-12

China manufacturer CZPT CZPT Ex100 Drive Sprocket Wheel

Product Description

Hitachi EX200 Excavator Sprocket Rim
 

Product Description

Product: Sprocket and Segment
Material: 35MnB
Production Process: Casting/Forging
Surface Hardness: HRC50-60; depth : 4-10mm
Color: Black, Yellow or Customized 
Compatible Machine:  Excavator/Bulldozer 
Certification: ISO9001
Deliver time:  7-15 days after contrast established 
Offer customized Service : Yes

 

Detailed Photos

 

Main Feature

 

  • Through professional quench-tempering processes to guarantee excellent mechanical properties, high strength and superior wear resistance to avoid bending and breakage.
  • Produced in advance machining center and vertical CNC turning machine for precision requirements.
  • strict quality management ensures the effective and stable products.

 

    Dozer Excavator Part No.

    Komatsu PC40,PC60-1,PC60-5,PC90,PC100-3,PC120,PC200-3,PC300-3,D4D, etc.
    Caterpillar E70B,E100B,E120B,E180,E200B,D3C,D3K,D5H,D6M,D6N,D6D,D5B,D7G,D7R,D8R,D8N, etc
    Hitachi EX40,EX60-1,EX60-6,EX70,EX100,EX120,EX200-1,EX220-1,UH083,UH07-7, etc
    Hyundai R55-7,R255-7,R250,R290,R305-7,R200, rtc.
    Sumitomo SH120,SH200,SH280,SH300,SH430, etc.
    Samsung SE210,SE210-3,SE280,SE350-2, etc.
    Volvo EC210,EC240, etc.
    Kobelco  SK200,SK07-2,SK100,SK120,SK220-3,SK220-1,SK300,SK310,SK320, etc.
    Daewoo DH55,DH220-3/5,DH300,DH330-3, etc.
    PS: The models above are just for reference, we can’t list all models here. We can supply more products as your requirements.

     

     

    Company Profile

    Establised in 2007, CZPT always insist on quality first, service first, continuously introduce new equipment, improve products quanlity and increase production capacity.
    Among them, forged bucket teeth, as 1 of the main products of CZPT Forging, can match most brands on the market, and the R&D department is also committed to developing new bucket teeth to adapt to different brands of excavators, such as Caterpillar, Komatsu, Volvo, and mini excavators, etc.

     

    Packaging & Shipping

    FAQ

    1. You are a trader or a manufacture?
    We are an industry and trade integration business, our factory located in HangZhou ,and our sales department is in City centre of HangZhou.

    2. How can I be sure the part will fit my excavator?
    Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.

    3. How about the payment terms?
    We usually accept T/T or L/C. other terms also could be negotiated.

    4. What is your minimum order?
    It depends on what you are buying. Normally, we don’t have MOQ request.

    5. What is your delivery time?
    If don’t stock in factory : 20 days . If there are any parts in stock , our delivery time is only 0-7 days.

    6. What about Quality Control?
    We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.

    7. Can offer the sample ?
    For forged bucket teeth we can offer free sample, but the clients need bear the freight. 

      /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    Type: Undercarriage
    Usage: Special Excavator, Mining Excavator
    Certification: ISO9001: 2000
    Condition: New
    Product Type: Sprocket & Segment
    Machine Type: Crawler Excavator
    Samples:
    US$ 100/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    wheel sprocket

    Compatibility of Chain Sprockets with Wheels

    In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:

    • Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
    • Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
    • Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
    • Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
    • Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
    • Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.

    It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.

    wheel sprocket

    Temperature Limits for wheel sprocket System’s Operation

    The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.

    Here are some common materials used in wheel sprocket systems and their general temperature limits:

    • Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
    • Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
    • Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
    • Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.

    It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.

    When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.

    wheel sprocket

    Role of a wheel sprocket in a Mechanical System

    In a mechanical system, a wheel sprocket play a crucial role in transferring motion and power from one component to another. They are essential elements of various machines and mechanisms, such as bicycles, conveyor systems, automobiles, and industrial machinery. Let’s explore their functions in more detail:

    1. Wheel:

    The wheel is a circular component with a central shaft (axle) that allows it to rotate freely around the axle’s axis. Its primary functions include:

    • Motion Transmission: When a force is applied to the wheel’s outer edge, it rotates around the axle, enabling the transfer of linear motion into rotational motion.
    • Load Bearing: The wheel’s structure and material are designed to support and distribute the load placed on it, allowing smooth movement over various surfaces.
    • Reduction of Friction: By using wheels, the friction between the moving object and the ground is significantly reduced, making it easier to move heavy loads with less effort.
    • Directional Control: Wheels can be attached to steering mechanisms to control the direction of movement in vehicles and other equipment.

    2. Sprocket:

    A sprocket is a toothed wheel designed to mesh with a chain or a belt, facilitating motion transfer between the sprocket and the chain/belt. Its key functions include:

    • Power Transmission: When rotational force (torque) is applied to the sprocket, the teeth engage with the links of the chain or belt, transferring motion and power from one sprocket to another.
    • Speed and Torque Conversion: Different-sized sprockets can be used to adjust the speed and torque of the driven component in a mechanical system.
    • Positive Drive: The teeth on the sprocket and the links on the chain/belt create a positive drive system, reducing the likelihood of slippage or loss of power during operation.
    • Chain/Belt Tensioning: Sprockets help maintain proper tension in the chain or belt, ensuring optimal performance and longevity of the power transmission system.

    Together, wheels and sprockets form a vital part of mechanical systems, enabling efficient motion transmission, power transfer, and control in a wide range of applications across various industries.

    China manufacturer CZPT CZPT Ex100 Drive Sprocket Wheel  China manufacturer CZPT CZPT Ex100 Drive Sprocket Wheel
    editor by CX 2024-04-12

    China Hot selling CZPT Modular Belt Conveyor Injection Sprocket Wheel with FDA& Gsg Certificate

    Product Description

    Hairise modular Belt Conveyor Injection Sprocket wheel

    Brand Name Hairise
    Product  name Har400RB sprocket
    Material Plastic
    Inspection Equipments 3D Measure Instrument, CMM,  Spectrum Analyzers,  Electronic balance,  Microscope, Altimeter ,  Calipers,  Micrometer,etc.
    Application field Parts are used on vehicles, printing machines, textile machines, electronic machines, etc.
    Manufacturing process CNC machining Broaching, Drilling, Milling, Other Machining Services, Rapid Prototyping,
    Turning,
    QC inspection Make sure 100% inspection before the delivery

    Advantages of the CZPT products:
    1.this products are convenient to assembly and maintain
    2.All color could be available
    3.this modular conveyor belt can bear High mechanical strength
    4.this modular conveyor belt has Excellent product handling performance
    5.these modular conveyor belts are wear resistance and Oil Resistant
    6.we are a professional conveyor system manufacturer, our product line contains modular belt, slat top chain, conveyor spare parts, conveyor system.
    7.we can provide good after-sale service.
    8.every product can be customized 

    Application:
    Bakery, Dairy, Fruit, and Vegetable
    We have extensive experience in developing specialized solutions tailored to the needs of many different Bakery industry segments: bread and bun, fresh pastry (oven and fried pastry), pizza, pasta (fresh and dry), frozen bread, frozen pastry, cookies, and crackers, with our material handling equipment conveyor systems conveyor plastic modular belt conveyor you can get surprised!

    Meat Poultry Seafood
    With belts and accessories designed to meet the specific needs of fruit and vegetable processing and packaging applications, CZPT is committed to helping customers achieve their operational and business goals.
    Hairise continues to develop new and better ways for customers to increase throughput efficiency, improve sanitation, and reduce the costs of belt ownership.
    Material handling equipment conveyor systems conveyor plastic modular belt conveyor technology to meet the specific challenges of seafood processors. 

    Ready Meals
    Ready meal customers who equip their lines with CZPT Industrial plastic slat table top food grade conveyor chain realize many critical benefits, including:
    ·Reduced sanitation costs and improved food safety
    ·Improved line efficiency and maintain product alignment
    ·Reduced unscheduled downtime and reduced labor needs

    Mu Jia Automation Technology(ZheJiang ) Co, Ltd.

    MuJia is an integrated company engaged in the R&D, manufacture and sale of slat top chain,modular belt,conveyor system and other related components almost 20 years. Insisting on the operation principle of “Quality Based and Service First”, our company has won a high reputation through many years of development. We also cooperate with some CZPT domestic and overseas enterprises.

    Our head office located in ZheJiang ,new factory located in ZheJiang province,covers an areas of 15,000 square meter,there are 3 main buildings:office building,conveyor assembly workshop and production workshop.More than 10 machines for producing,many hundreds of item models for meeting customer variety requirements.Our main products are modular belt,slat top chain,flexible chain,conveyor system,comb,rail,sprocket and other conveyor related components.They are widely used in food, soft drink, packaging & manufacturing, tobacco, medicine & chemical, electronics, automobiles and logistics industries.

    Our modular belt and conveyor equipments sell to every corners of country, with more than 200 primary agents and 400 special service centers. Besides, we exported to more than 40 countries and regions, such as Africa, Latin America, Southeast Asia, Middle East, Central Asia Europe and America and etc. What’s more, CZPT  was proud to the ZheJiang equity trading custody center successfully Listed since 2008.

    At the end of February, 2016, the covers area of 35,00 square CZPT CZPT headquarter Phase II Park was built up and used, which annual production capacity could be 10,000 loaders, modular belt conveyor and 3,000 conveyor systems .

    Then the north base of CZPT started siince early December of 2016, can offer 10,000 conveyor, plastic modular belt and 13,000 flexible chains piece year. The factory is located in Haian District, HangZhou City, ZheJiang Province, covers 300,000 square meters.

    Orients to “Technologic Innovation, Industrial Upgrade, Managerial Optimization, Brand Leap” business policy, insist on the core value of “Integrity, Studious, Innovation, Courageous, Appreciate”, Hairisebelt will constantly optimize the industrial layout, improve the governance structure, boost the pace of construction, to create a century-old industry CZPT brand.

    Q1. Where is your factory located? How can I visit there?
    A: All our clients, from home or abroad, are warmly welcomed to visit us. Before you visit our company, we can connect by phone! Our company is located in ZheJiang , China, near the ZheJiang Xihu (West Lake) Dis.ao International Airport. And our factory is in ZheJiang HangZhou, we will arrange cars to there.

    Q2. I don’t know what belt I currently use. Can you help me identify my belt?
    A: Our online belt identifier can help you narrow down the series and style of your current belt. If you need more specific information on plastic conveyor chain belt parts manufacturers, contact me freely for plastic chains/ belts/ PU/PVC/Rubber belts/ other components and conveyors.

    Q3. What can you do If the products were broken?
    (1) If goods were broken once you bought from me,I would replace them freely according to the proven photos.
    (2) If the goods were broken when you used, we could provide 5 year quality guarantee for plastic conveyor chain belt parts manufacturers under common working environment.

    Q4. Does CZPT provide PDF files of products?
    A: Yes, in our download center you can find PDF files for a large number of our products.If you can not find what you are looking for, send me your request by email or contact me on Wechat or Whatsapp freely.

    /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    Type: Sprocket
    Material: Plastic
    Inside Material: Plastic
    Feature: Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Wear-Resistant
    Tensile Strength: Strong
    Company Type: Manufacturer
    Samples:
    US$ 30/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    wheel sprocket

    How to Identify and Troubleshoot Common Issues with Wheels and Sprockets

    Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:

    • Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
    • Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
    • Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
    • Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
    • Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
    • Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
    • Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
    • Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.

    By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.

    wheel sprocket

    Using a Belt Sprocket in Place of a Chain Sprocket with a Wheel

    Yes, in many cases, a belt sprocket can be used in place of a chain sprocket with a wheel, provided that the system is designed to accommodate the change.

    Both chain sprockets and belt sprockets serve the same fundamental purpose of transferring rotational motion and power between the wheel and the driven component. However, there are some important considerations to keep in mind when replacing a chain sprocket with a belt sprocket:

    • Alignment: Belt sprockets and chain sprockets must be aligned properly with the wheel to ensure smooth and efficient power transmission. Any misalignment can cause premature wear and reduce the system’s overall performance.
    • Tension: Chain-driven systems require specific tension to prevent slack and maintain proper engagement between the sprockets and the chain. Belt-driven systems, on the other hand, require appropriate tension to prevent slippage. Ensuring the correct tension for the specific type of sprocket is crucial for reliable operation.
    • Load Capacity: Consider the load capacity and torque requirements of the system when selecting a belt sprocket. Belt sprockets may have different load-carrying capabilities compared to chain sprockets, and using the wrong type can lead to premature wear or failure.
    • Speed and RPM: Belt-driven systems may have different operating speeds and RPM limits compared to chain-driven systems. Ensure that the selected belt sprocket can handle the desired rotational speed without exceeding its design limitations.
    • System Design: Changing from a chain-driven system to a belt-driven system (or vice versa) may require modifications to the overall system design, including the size of the sprockets and the layout of the system. Consult with an engineer or a qualified professional to ensure that the replacement is appropriate and safe.

    Overall, replacing a chain sprocket with a belt sprocket can be a viable option in certain applications. However, it’s essential to consider the factors mentioned above and evaluate the compatibility of the new sprocket with the existing system to achieve optimal performance and longevity.

    wheel sprocket

    Eco-Friendly Materials for Manufacturing Wheels and Sprockets

    Yes, there are eco-friendly materials used for manufacturing wheels and sprockets. As industries strive to reduce their environmental impact and promote sustainability, manufacturers are exploring alternative materials that are more environmentally friendly. Some of the eco-friendly materials used for manufacturing wheels and sprockets include:

    1. Recycled Materials:

    Using recycled materials, such as recycled plastic or metal, can significantly reduce the demand for virgin raw materials and lower the overall carbon footprint. These materials are obtained from post-consumer or post-industrial waste and processed to create new products, reducing the need for new resource extraction.

    2. Biodegradable Materials:

    Biodegradable plastics, such as PLA (polylactic acid) and PHA (polyhydroxyalkanoates), are derived from renewable plant sources and can break down naturally in the environment. These materials are gaining popularity for applications where disposal or end-of-life considerations are critical.

    3. Sustainable Composites:

    Manufacturers are developing sustainable composite materials that combine renewable fibers, such as bamboo, hemp, or flax, with biodegradable resins. These composites offer good strength and rigidity while being more environmentally friendly compared to traditional fiber-reinforced plastics.

    4. Natural Materials:

    In some cases, natural materials like wood or bamboo are used to create sprockets and wheels for specific applications. These materials are renewable and biodegradable, making them a more sustainable choice.

    5. Low-Toxicity Materials:

    Some eco-friendly materials focus on reducing the use of harmful chemicals during manufacturing. Low-toxicity materials are not only better for the environment but also for the health and safety of workers involved in the production process.

    When selecting eco-friendly materials for wheels and sprockets, it’s essential to consider factors such as the specific application, load-bearing requirements, and the material’s end-of-life characteristics. Manufacturers and users can contribute to environmental sustainability by opting for these eco-friendly alternatives in their machinery and equipment.

    China Hot selling CZPT Modular Belt Conveyor Injection Sprocket Wheel with FDA& Gsg Certificate  China Hot selling CZPT Modular Belt Conveyor Injection Sprocket Wheel with FDA& Gsg Certificate
    editor by CX 2024-04-11

    China manufacturer Powder Metallurgy Chain Wheel, Sprocket Wheel for Motorcycle

    Product Description

    We have tens of chain wheels formotorcycles. If you are interested in them, welcome you contact wtih us, we will provide you the best quality and best price.

    Our Products Special Features,

    1) Our products passed TS16949 ISO-9001: 2000 quality management system verification
    2) Material: Steel, copper, brass, aluminum, Titanium
    3) Equipment: CNC lathe, CNC milling machine, CNC high-speed engraving machine, Common machines, laser engraving machines, metal injection machine
    4) Precision machining capability:
    5) Advanced workmanship, fitting tool, fixture, cutting tool
    6) Parts can be supplied according to customers’ drawings or samples.
    7) 2D/3D drawings or samples are welcome!
    8). Best quality, competitive price, shortest delivery time and good service.

     

    Place of origin: ZHangZhoug, China
    Brand Name: HangZhou Xihu (West Lake) Dis. Powder Metallurgy Co.,Ltd
    Type: Powder metallurgy sintering
    Surface finish e-coating, electroplating and black oxygen
    Measuring method 3D system, High-lubrication, high-density and high-strength
    Inspection equipment Torsion test, voltage feedback test, HRC density test, lifting test and salt spray resistant test and more
    Spare parts type: Powder metallurgy parts
    Machinery Test report: Provided
    Material: Iron, stainless steel, copper, Alloy
    Application: Automotive parts, power tools, stainless steel, bushings, clutches and so many others
    Plating: Customized
    After-sales Service: Online support
    Processing: Powder Metallurgy, CNC Machining
    Powder Metallurgy: High frequency quenching, oil immersion
    Quality Control: 100% inspection

      /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    Type: Motorcycle Engine Assembly
    Start: Electric/Kick
    Cylinder NO.: 4 Cylinder
    Stroke: Four Stroke
    Cold Style: Air-Cooled
    Energy Transformation: Power Machine
    Samples:
    US$ 0.1/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    wheel sprocket

    Factors Affecting the Efficiency of a wheel sprocket Setup

    Several factors can influence the efficiency of a wheel sprocket system in power transmission and motion control applications. These factors should be carefully considered and optimized to ensure the system’s overall effectiveness and performance:

    • 1. Friction: Friction between the wheel, sprocket, and the chain or belt can lead to energy losses. Using high-quality materials and lubrication can help reduce friction and improve efficiency.
    • 2. Alignment: Proper alignment between the wheel and the sprocket is critical. Misalignment can cause increased wear, noise, and reduced efficiency. Regular maintenance and alignment checks are essential.
    • 3. Tension: The correct tension in the chain or belt is crucial for efficient power transmission. Too loose or too tight tension can lead to performance issues and premature wear.
    • 4. Material and Design: The choice of materials for the wheel sprocket, as well as their design, can impact efficiency. High-quality materials and well-engineered components reduce wear and improve overall system performance.
    • 5. Load Distribution: Uneven load distribution across the wheel sprocket can lead to localized wear and decreased efficiency. Ensuring proper load distribution helps maintain uniform wear and power transmission.
    • 6. Environmental Factors: Harsh environmental conditions, such as dust, moisture, and extreme temperatures, can affect the efficiency of the system. Choosing suitable materials and implementing protective measures can mitigate these effects.
    • 7. Maintenance: Regular maintenance, including lubrication, inspection, and timely replacement of worn components, is vital for the long-term efficiency of the system.
    • 8. Speed and Torque: The operating speed and torque requirements of the application should be considered when selecting the appropriate wheel sprocket size and specifications.
    • 9. Chain or Belt Type: Different types of chains or belts, such as roller chains, silent chains, or toothed belts, have varying efficiencies. Choosing the right type for the specific application is crucial.
    • 10. System Integration: The wheel sprocket system should be integrated correctly with other components in the machinery to ensure smooth operation and minimal energy losses.

    By carefully considering and optimizing these factors, it is possible to improve the efficiency of the wheel sprocket system, leading to reduced energy consumption, less wear and tear, and overall better performance.

    wheel sprocket

    Choosing the Right Material for a Sprocket to Ensure Longevity

    Choosing the right material for a sprocket is crucial to ensure its longevity and reliable performance in a given application. The material selection depends on various factors such as load, speed, operating environment, and budget. Here are some common materials used for sprockets and their considerations:

    • Steel: Steel sprockets are widely used in a wide range of applications due to their excellent strength, durability, and wear resistance. They are suitable for heavy-duty and high-speed operations. Different grades of steel, such as carbon steel or alloy steel, offer varying levels of hardness and strength.
    • Stainless Steel: Stainless steel sprockets are preferred when corrosion resistance is essential, making them suitable for applications where the sprocket is exposed to moisture, chemicals, or outdoor elements. They are commonly used in food processing, pharmaceutical, and marine industries.
    • Cast Iron: Cast iron sprockets offer good wear resistance and are often used in low to medium-speed applications. They are cost-effective and provide excellent performance in less demanding conditions.
    • Plastics: Plastic sprockets are lightweight and corrosion-resistant. They are commonly used in applications where low noise, self-lubrication, and resistance to chemicals or moisture are required. However, they have limited load-carrying capacity and may not be suitable for heavy-duty applications.
    • Aluminum: Aluminum sprockets are lightweight and commonly used in applications where weight reduction is critical, such as aerospace and certain machinery. However, they are not as durable as steel sprockets and are not suitable for high loads or harsh environments.

    When choosing the right material for a sprocket, consider the following:

    • Load Capacity: Select a material that can handle the expected loads in the application without deforming or wearing excessively.
    • Speed: Higher speeds may require materials with better heat dissipation and wear resistance.
    • Environment: Consider factors such as moisture, chemicals, temperature, and outdoor exposure. Choose a material with suitable corrosion resistance and resilience to environmental conditions.
    • Maintenance: Some materials may require more frequent maintenance or lubrication to ensure longevity.
    • Cost: Balance the material’s performance with the budget constraints of the project.

    It’s essential to consult with sprocket manufacturers or material experts to determine the most appropriate material for your specific application. They can provide valuable insights and recommendations based on your requirements, helping to ensure the longevity and optimal performance of the sprocket in your machinery or equipment.

    wheel sprocket

    Calculating Gear Ratio for a wheel sprocket Setup

    In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:

    Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel

    For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:

    Gear Ratio = 20 ÷ 60 = 1/3

    The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.

    It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.

    The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.

    China manufacturer Powder Metallurgy Chain Wheel, Sprocket Wheel for Motorcycle  China manufacturer Powder Metallurgy Chain Wheel, Sprocket Wheel for Motorcycle
    editor by CX 2024-04-11

    China Standard Best Quality PC300 Excavator Sprocket Wheel

    Product Description

    Best Quality PC300 Excavator Sprocket Wheel

    Material

    40Mn2

    Finish

    Smooth

    Colors

    Black or yellow

    Technique

    Forging casting

    Surface Hardness

    HRC52-58

    Warranty time

    2000 hour

    Certification

    ISO9001-9002

    FOB Price

    FOB HangZhou USD 200-2000/Piece

    MOQ

    2 piece

    Delivery Time

    Within 30 days after contract established

    For ktsu              
    PC20-7 PC30 PC30-3 PC30-5 PC30-6 PC40-7 PC45 PC45-2 PC55
    PC120-6 PC130 PC130-7 PC200 PC200-1 PC200-3 PC200-5 PC200-6 PC200-7
    PC200-8 PC210-6 PC220-1 PC220-3 PC220-6 PC220-7 PC220-8 PC270-7 PC202B
    PC220LC-6 PC220LC-8 PC240 PC300 PC300-3 PC300-5 PC300-6 PC300-7 PC300-7K
    PC300LC-7 PC350-6/7 PC400 PC400-3 PC400-5 PC400-6 PC400lc-7 PC450-6 PC450-7
    PC600 PC650 PC750 PC800 PC1100 PC1250 PC2000    
    D20  D31 D50 D60 D61 D61PX D65A D65P D64P-12
    D80 D85 D155 D275 D355        
    For HITACHI              
    EX40-1 EX40-2 EX55 EX60 EX60-2 EX60-3 EX60-5 EX70 EX75
    EX100 EX110 EX120 EX120-1 EX120-2 EX120-3 EX120-5 EX130-1 EX200-1
    EX200-2 EX200-3 EX200-5 EX220-3 EX220-5 EX270 EX300 EX300-1 EX300-2
    EX300-3 EX300-5 EX300A EX330 EX370 EX400-1 EX400-2 EX400-3 EX400-5
    EX450 ZAX30 ZAX55 ZAX200 ZAX200-2 ZAX330 ZAX450-1 ZAX450-3 ZAX450-5
    ZX110 ZX120 ZX200 ZX200 ZX200-1 ZX200-3 ZX200-5g ZX200LC-3 ZX210
    ZX210-3 ZX210-3 ZX210-5 ZX225 ZX240 ZX250 ZX270 ZX30 ZX330
    ZX330 ZX350 ZX330C ZX450 ZX50        
    For CAT              
    E200B E200-5 E320D E215 E320DL E324D E324DL E329DL E300L
    E320S E320 E320DL E240 E120-1 E311 E312B E320BL E345
    E324 E140 E300B E330C E120 E70 E322C E322B E325
    E325L E330 E450 CAT225 CAT312B CAT315 CAT320 CAT320C CAT320BL
    CAT330 CAT322 CAT245 CAT325 CAT320L CAT973       
    D3 D3C D4 D4D D4H D5M D5H D6 D6D
    D6M D6R D6T D7 D7H D7R D8 D8N D8R
    D9R D9N D9G D10          
    For Sumitomo              
    SH120  SH120-3 SH200 SH210-5 SH200 SH220-3 SH220-5/7 SH290-3 SH350-5/7
    SH220 SH280 SH290-7 SH260 SH300 SH300-3 SH300-5 SH350 SH60
    SH430                
    For KOBELCO              
    SK120-6 SK120-5 SK210-8 SK210LC-8 SK220 SK220-1 SK220-3 SK220-5/6 SK200 
    SK200 SK200  SK200-3 SK200-6 SK200-8 SK200-5/6 SK60 SK290 SK100
    SK230 SK250 SK250-8 SK260LC-8 SK300 SK300-2 SK300-4 SK310 SK320
    SK330-8 SK330 SK350LC-8 SK235SR SK450 SK480 SK30-6    
    For DAEWOO              
    DH200 DH220-3 DH220 DH220S DH280-2 DH280-3 DH55 DH258 DH130
    DH370 DH80 DH500 DH450 /DH225        
    For HYUNDAI              
    R60-5 R60-7 R60-7 R80-7 R200 R200-3 R210 R210 R210-9 
    R210LC R210LC-7 R225 R225-3 R225-7 R250  R250-7 R290 R290LC
    R290LC-7 R320 R360 R954          
    For KATO              
    HD512 HD1430 HD 512III HD 820III HD820R HD1430III HD700VII HD 1250VII HD250SE
    HD400SE HD550SE HD1880            
    For DOOSAN              
    DX225  DX225LCA DX258 DX300 DX300LCA DX420 DX430    
    For VOLVO              
    EC160C EC160D EC180B EC180C EC180D EC210 EC210 EC210B EC240B
    EC290 EC290B EC240 EC55 EC360 EC360B EC380D EC460 EC460B
    EC460C EC700 EC140 EC140B EC160B      

     

    /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    After-sales Service: Online Service
    Warranty: 12 Months
    Type: Excavator Bucket
    Customization:
    Available

    |

    Customized Request

    .shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

    Initial Payment



    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    wheel sprocket

    Safety Precautions for Working with wheel sprocket Systems

    Working with wheel sprocket systems involves potential hazards, and it’s essential to follow safety precautions to prevent accidents and injuries. Here are some safety measures to consider:

    • Proper Training: Ensure that anyone working with the wheel sprocket systems is adequately trained in their operation, maintenance, and safety procedures.
    • Use Personal Protective Equipment (PPE): Always wear appropriate PPE, such as safety glasses, gloves, and protective clothing, to protect against potential hazards.
    • Lockout/Tagout: Before performing any maintenance or repair work on the system, follow lockout/tagout procedures to prevent accidental startup or energization.
    • Keep Work Area Clean: Maintain a clean work area and remove any debris or obstacles that could interfere with the operation of the system.
    • Inspect Regularly: Regularly inspect the wheels, sprockets, and chains for signs of wear, damage, or misalignment. Address any issues promptly.
    • Ensure Proper Lubrication: Adequate lubrication of the sprockets and chains is crucial for smooth operation and to reduce friction and wear.
    • Check Tension: Verify that the chain tension is within the recommended range. Too loose or too tight tension can lead to operational problems.
    • Avoid Loose Clothing: Keep long hair, loose clothing, and jewelry away from moving parts to avoid entanglement.
    • Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s guidelines and recommendations for installation, operation, and maintenance of the wheel sprocket system.
    • Use Guards and Enclosures: Install appropriate guards and enclosures to protect against contact with moving parts.
    • Safe Handling: When transporting or handling heavy wheels or sprockets, use proper lifting techniques and equipment.

    Prioritizing safety when working with wheel sprocket systems is essential to prevent accidents and maintain a safe working environment. Always be vigilant, follow safety protocols, and address any concerns promptly to ensure the well-being of everyone involved.

    wheel sprocket

    Using a Belt Sprocket in Place of a Chain Sprocket with a Wheel

    Yes, in many cases, a belt sprocket can be used in place of a chain sprocket with a wheel, provided that the system is designed to accommodate the change.

    Both chain sprockets and belt sprockets serve the same fundamental purpose of transferring rotational motion and power between the wheel and the driven component. However, there are some important considerations to keep in mind when replacing a chain sprocket with a belt sprocket:

    • Alignment: Belt sprockets and chain sprockets must be aligned properly with the wheel to ensure smooth and efficient power transmission. Any misalignment can cause premature wear and reduce the system’s overall performance.
    • Tension: Chain-driven systems require specific tension to prevent slack and maintain proper engagement between the sprockets and the chain. Belt-driven systems, on the other hand, require appropriate tension to prevent slippage. Ensuring the correct tension for the specific type of sprocket is crucial for reliable operation.
    • Load Capacity: Consider the load capacity and torque requirements of the system when selecting a belt sprocket. Belt sprockets may have different load-carrying capabilities compared to chain sprockets, and using the wrong type can lead to premature wear or failure.
    • Speed and RPM: Belt-driven systems may have different operating speeds and RPM limits compared to chain-driven systems. Ensure that the selected belt sprocket can handle the desired rotational speed without exceeding its design limitations.
    • System Design: Changing from a chain-driven system to a belt-driven system (or vice versa) may require modifications to the overall system design, including the size of the sprockets and the layout of the system. Consult with an engineer or a qualified professional to ensure that the replacement is appropriate and safe.

    Overall, replacing a chain sprocket with a belt sprocket can be a viable option in certain applications. However, it’s essential to consider the factors mentioned above and evaluate the compatibility of the new sprocket with the existing system to achieve optimal performance and longevity.

    wheel sprocket

    Can a wheel sprocket System be Used in Bicycles and Other Vehicles?

    Yes, a wheel sprocket system is commonly used in bicycles and various other vehicles. In bicycles, the wheel sprocket system is a fundamental part of the drivetrain, which transfers power from the rider’s legs to the wheels, propelling the bicycle forward.

    The typical bicycle drivetrain consists of a chain, front sprockets (chainrings), rear sprockets (cassette), and the bicycle’s wheels. When the rider pedals the bicycle, the chain engages with the sprockets, and as a result, the rotational motion from the pedaling is transferred to the rear wheel.

    The selection of sprocket sizes (number of teeth on chainrings and cassette) can affect the gear ratio, allowing cyclists to adjust their pedaling effort and speed to suit different terrains and riding conditions. Smaller sprockets provide easier pedaling for climbing steep hills, while larger sprockets offer higher speeds on flat or downhill sections.

    Beyond bicycles, the wheel sprocket system is widely used in various other vehicles and machinery to transmit power and control speed. It can be found in motorcycles, mopeds, electric scooters, and even some small electric vehicles. Additionally, the wheel sprocket system is prevalent in industrial machinery, where precise speed control and torque transmission are essential.

    The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.

    China Standard Best Quality PC300 Excavator Sprocket Wheel  China Standard Best Quality PC300 Excavator Sprocket Wheel
    editor by CX 2024-04-10

    China Standard Factory Customized Single Row SS304 12b Simplex Sprocket Wheel

    Product Description

     

    Product Description

    DIN Standard Industrial Sprocket

    Bore

    Finished bore, Precossing bore, Taper bore 

    Color

    Nature steel or black

    Standard

    ANSI, DIN, ISO

    Type

    Simplex, Duplex, Triplex

    Surface treatment

    Black oxide, Zinc plated

    Heat treatment

    High Frenquency Quenching

    Detailed Photos

    1.Chain used

    HRSY sprocketes are manufactured with a tooth profile and dimensional precision to bring out the maximum performance of the chain you will use.

    2. Number of teeth

    HRSY sprockets are available with small and large numbers of teeth to match your usage conditions.

    Single pitch sprocket

    Double pitch sprocket

    *Chain matched:35(06C) /06BTeeth:from 9-120

    *Chain matched:40(08A) /08BTeeth:from 9-120

    *Chain matched:50(10A) /10BTeeth:from 9-120

    *Chain matched:60(12A) /12BTeeth:from 9-120

    *Chain matched:80(16A) /16B Teeth:from 9-120

    *Chain matched:100(20A)/20B Teeth:from 9-120

    *Chain matched:120(24A) /24B Teeth:from 9-120

    *Chain matched:140(28A) /28B Teeth:from 9-120

    *Chain matched:160(32A) /32B Teeth:from 9-120

    *Chain matched:200(40A) /40B Teeth:from 9-120

    *P=25.4mm Teeth:from 7-100

     

    *P=31.8mm Teeth:from 7-100

     

    *P=38.1mm Teeth:from 7-100

     

    *P=50.8mm Teeth:from 7-100

     

    *P=63.5mm Teeth:from 7-100

    3. Consturction

    A type        B type      C type    SD type

     

    4. Material

    Carbon Steel, Stainless Steel,Aluminum, Nylon, POM, Copper, Brass,42CrMo,40Cr,A3 and so on.

    5. Bore

    Pilot bore, finished bore, taper bore, bearing hole and special bore

    6. Treatment

    Heat Treatment: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on.

     

    Surface Treatment: Zinc Plating, Chrome plated, Black oxide Treatment, Spray Paint, Mirror Finish, Sand-blasting and so on.

     

    Packaging & Shipping

     

    Company Profile

    ZheJiang Haorongshengye Electrical Equipment Co., Ltd.

    1. Was founded in 2008
    2. Our Principle:

    “Credibility Supremacy, and Customer First”
    3. Our Promise:

    “High quality products, and Excellent Service”
    4. Our Value:

    “Being Honesty, Doing the Best, and Long-lasting Development”
    5. Our Aim:

    “Develop to be a leader in the power transmission parts industry in the world”
     

    6.Our services:

    1).Competitive price

    2).High quality products

    3).OEM service or can customized according to your drawings

    4).Reply your inquiry in 24 hours

    5).Professional technical team 24 hours online service

    6).Provide sample service

    Main products

    Machines

     

    Exbihition

    /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    Standard Or Nonstandard: Nonstandard
    Application: Machinery
    Hardness: Hardened Tooth Surface
    Manufacturing Method: Hobbing Teeth
    Material: Stainless Steel
    Teeth Number: 8-100t
    Samples:
    US$ 100/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    wheel sprocket

    What are the Maintenance Requirements for a wheel sprocket Assembly?

    Proper maintenance of the wheel sprocket assembly is essential to ensure its optimal performance and longevity. Here are some maintenance tips:

    • Regular Cleaning: Keep the wheel sprocket assembly clean from dirt, debris, and grime. Regularly wipe down the sprockets and chain to prevent buildup, which can lead to accelerated wear.
    • Lubrication: Apply a suitable lubricant to the chain and sprockets to reduce friction and wear. Lubrication also helps in maintaining smooth operation and preventing corrosion. However, avoid over-lubrication, as excessive grease can attract more dirt.
    • Chain Tension: Check the tension of the chain regularly. A loose chain can result in slippage and damage to the sprockets, while an overly tight chain can increase wear and strain on the components. Adjust the chain tension as per the manufacturer’s guidelines.
    • Inspection: Periodically inspect the sprockets and chain for signs of wear, damage, or elongation. Replace any worn-out or damaged components promptly to avoid further issues.
    • Alignment: Ensure proper alignment of the sprockets and wheels. Misalignment can lead to uneven wear and reduced efficiency. Adjust the alignment as needed to maintain smooth power transmission.
    • Replace Worn Parts: Over time, sprockets and chains will wear out due to regular use. Replace worn sprockets or chains with new ones from reputable suppliers to maintain optimal performance.
    • Environmental Considerations: In certain applications, exposure to harsh environments or extreme temperatures may require more frequent maintenance and inspection.

    By following these maintenance practices, you can extend the lifespan of the wheel sprocket assembly and ensure reliable operation in various applications.

    wheel sprocket

    Temperature Limits for wheel sprocket System’s Operation

    The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.

    Here are some common materials used in wheel sprocket systems and their general temperature limits:

    • Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
    • Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
    • Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
    • Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.

    It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.

    When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.

    wheel sprocket

    Calculating Gear Ratio for a wheel sprocket Setup

    In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:

    Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel

    For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:

    Gear Ratio = 20 ÷ 60 = 1/3

    The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.

    It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.

    The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.

    China Standard Factory Customized Single Row SS304 12b Simplex Sprocket Wheel  China Standard Factory Customized Single Row SS304 12b Simplex Sprocket Wheel
    editor by CX 2024-04-09

    China Professional Q235 Stainless Steel Conveyor Machine Drive Industrial Roller Chain Wheel Sprocket

    Product Description

    Product Parameters

    Company Profile

    -HangZhou Choho Industrial Co., Ltd. is a leading company in the domestic chain transmission industry. the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise, and the first A-share listed company in China’s chain drive industry. The stock code is 003033.
    -Relying on industry-leading R&D technology, product quality and service, CHOHO has achieved plenty of high-quality customers. We supply vehicle chain system products for CZPT vehicle manufacturers such as Honda, Yamaha, Suzuki, DaHangZhouang, CF MOTOR, HangZhou Motorcycles, Knorr-Bremse etc.; Supply agricultural chain system products for CZPT agricultural machinery manufacturers at home and abroad, such as German CLASS and LOVOL; Supply industrial equipment chain system products for CZPT enterprises such as ZheJiang HangZhouan, HangZhou Logistics, HangZhou Kejie and Sinsong Robotics. The trademark has been registered in many countries, and the products are exported to a great number of countries and regions in Europe, America, Southeast Asia, South America, Africa etc., serving more than 3,000 after-sales customers.

    Production Capacity Equipment

    -By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.

    Our Advantages

    1. Any inquiry you make will be answered professionally within 6~8 hours.
    2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
    3. Focused on Chain since 1999, have rich experience in Production.
    4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
    5. Be Good at Custom-Made Products, provide customized services for customers.
    6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
    7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.

    Product Advantages

    HangZhou CHOHO possesses advanced manufacture equipments such as high precision machining center, hold-in program control broacher, Japan CNC lathe, South Korea CNC lathe, ZheJiang CNC hobbing machine, ZheJiang CNC gear shaping machine, unique spray cooling technology double station high frequency quenching furnace,honing machine tool, laser marking machine to develop large scale, high quality , professional and stable process. inspection instruments such as metallographic test machine, chemical analysis machine, fatigue test machine, projection and wearing test machine to make sure each sprocket we sold have reliable quality.
     

    Certifications

    -CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.

    Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
    Broad Customer Channels  Market Continues to Develop!

    International Exhibition

    CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!

    Packaging & Shipping

    Packaging Details: Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization

     

    We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time!
     

    We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!

    Related Products:

    RFQ:
    1. Are you manufacturer or trade Company?
        We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
    2. What terms of payment you usually use?
        T/T 30% deposit and 70% against document, L/C at sight.
    3. What is your lead time for your goods?
        Normally 30~45 days.Stock can be shipped immediately.
    4. Do you attend any Show?
        We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
    5.Do you offer free samples?
       Yes,we can.or you just bear the shipping cost.
    6.Is OEM available?
       Yes, OEM is available. We have professional designers to help you design.

     

    /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery
    Hardness: 50/60/160/200
    Gear Position: Internal Gear
    Samples:
    US$ 10.99/Piece
    1 Piece(Min.Order)

    |

    Order Sample

    Sprocket Samples
    Customization:
    Available

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    wheel sprocket

    Safety Precautions for Working with wheel sprocket Systems

    Working with wheel sprocket systems involves potential hazards, and it’s essential to follow safety precautions to prevent accidents and injuries. Here are some safety measures to consider:

    • Proper Training: Ensure that anyone working with the wheel sprocket systems is adequately trained in their operation, maintenance, and safety procedures.
    • Use Personal Protective Equipment (PPE): Always wear appropriate PPE, such as safety glasses, gloves, and protective clothing, to protect against potential hazards.
    • Lockout/Tagout: Before performing any maintenance or repair work on the system, follow lockout/tagout procedures to prevent accidental startup or energization.
    • Keep Work Area Clean: Maintain a clean work area and remove any debris or obstacles that could interfere with the operation of the system.
    • Inspect Regularly: Regularly inspect the wheels, sprockets, and chains for signs of wear, damage, or misalignment. Address any issues promptly.
    • Ensure Proper Lubrication: Adequate lubrication of the sprockets and chains is crucial for smooth operation and to reduce friction and wear.
    • Check Tension: Verify that the chain tension is within the recommended range. Too loose or too tight tension can lead to operational problems.
    • Avoid Loose Clothing: Keep long hair, loose clothing, and jewelry away from moving parts to avoid entanglement.
    • Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s guidelines and recommendations for installation, operation, and maintenance of the wheel sprocket system.
    • Use Guards and Enclosures: Install appropriate guards and enclosures to protect against contact with moving parts.
    • Safe Handling: When transporting or handling heavy wheels or sprockets, use proper lifting techniques and equipment.

    Prioritizing safety when working with wheel sprocket systems is essential to prevent accidents and maintain a safe working environment. Always be vigilant, follow safety protocols, and address any concerns promptly to ensure the well-being of everyone involved.

    wheel sprocket

    Inspecting a wheel sprocket for Wear and Tear

    Regular inspection of the wheel sprocket is essential to ensure their proper functioning and to identify any signs of wear and tear. Here are the steps to inspect a wheel sprocket:

    1. Visual Inspection: Start by visually examining the wheel sprocket for any visible signs of wear, damage, or deformation. Look for cracks, chips, dents, or any irregularities on the surface of both components.
    2. Check for Misalignment: Verify that the wheel sprocket are properly aligned with each other. Misalignment can lead to accelerated wear and affect the overall performance of the system.
    3. Measure Wear: Use calipers or a wear gauge to measure the sprocket’s tooth profile and the wheel’s rolling surface. Compare these measurements with the original specifications to determine if significant wear has occurred.
    4. Inspect Teeth and Chain Engagement: If the wheel sprocket are part of a chain drive system, closely examine the sprocket teeth and chain engagement. Worn or elongated teeth can cause poor chain engagement and lead to premature failure.
    5. Lubrication: Check the lubrication of the wheel sprocket. Insufficient or excessive lubrication can cause increased friction, leading to wear and reduced efficiency.
    6. Bearing Condition: If the wheel is mounted on a shaft with bearings, inspect the bearings for any signs of wear, noise, or rough movement. Properly functioning bearings are crucial for the smooth operation of the system.
    7. Inspect Mounting Hardware: Ensure that all nuts, bolts, and other mounting hardware are securely tightened. Loose fasteners can cause vibration and misalignment issues.
    8. Check for Contaminants: Remove any debris, dirt, or foreign particles that may have accumulated on the wheel or sprocket. Contaminants can accelerate wear and damage the components.
    9. Replacement or Maintenance: Based on the inspection results, determine if any parts need replacement or if maintenance is required. Address any issues promptly to prevent further damage and maintain the system’s performance.

    Regularly scheduled inspections and maintenance can help prolong the lifespan of the wheel sprocket assembly, optimize performance, and ensure the safety of the mechanical system.

    wheel sprocket

    Working Principle of a wheel sprocket System

    In a wheel sprocket system, the sprocket is a toothed wheel that meshes with a chain or a belt to transmit rotational motion and power from one component to another. The working principle can be explained in the following steps:

    1. Power Input:

    The system begins with a power input source, such as an electric motor or an engine, that generates rotational motion or torque.

    2. Sprocket and Chain/Belt:

    The power is transferred to the sprocket, which is mounted on a shaft. The sprocket has teeth that fit into the gaps of the chain or engage with the teeth of the belt.

    3. Chain/Belt Movement:

    As the sprocket rotates, it pulls the chain or belt along with it due to the engagement between the teeth. This movement is transmitted to the connected component, which could be another sprocket, a wheel, or any other part of the machinery.

    4. Power Output:

    The rotational motion or power is then delivered to the connected component, which performs a specific function depending on the application. For example, the power could be used to drive a conveyor belt, rotate the wheels of a vehicle, or operate various industrial machines.

    5. Speed and Torque:

    The size of the sprocket and the number of teeth, along with the size of the chain or belt, determine the speed and torque ratio between the input and output components. Changing the size of the sprocket or using different-sized sprockets in the system can alter the speed and torque characteristics of the machinery.

    6. Efficiency and Maintenance:

    Efficient power transmission relies on proper alignment and tension of the chain or belt with the sprocket. Regular maintenance, such as lubrication and inspection, is essential to ensure smooth operation and prevent premature wear or damage to the system.

    The wheel sprocket system is widely used in various applications, including bicycles, motorcycles, industrial machinery, agricultural equipment, and more, where efficient power transmission and motion control are required.

    China Professional Q235 Stainless Steel Conveyor Machine Drive Industrial Roller Chain Wheel Sprocket  China Professional Q235 Stainless Steel Conveyor Machine Drive Industrial Roller Chain Wheel Sprocket
    editor by CX 2024-04-09