China’s Premier Customized Forging Wheel and Front Sprocket Wheel Roller with Superior Quality
Product Description
| Material: | 45# Steel, 20CrMnTi, 40Cr, 20CrNiMo, 20MnCr5, GCR15SiMn, 42CrMo, 2Cr13 stainless steel, Nylon, Bakelite, Copper, Aluminium, etc. |
| Process: | The primary processes include Gear Hobbing, Gear Shaping, and Gear Grinding. The production process is selected according to the specific product requirements. |
| Heat Treatment: | Carburizing and quenching, High-frequency quenching, Nitriding, Hardening and tempering. Heat treatment is selected based on the different materials. |
| Testing Equipment: | Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102, Gear measurement center instrument CNC3906T, and other high-precision detection equipment. |
| Certification: | 0.1-90 kg |
| Casting Size: | Maximum linear size: 1200 mm, Maximum diameter size: 600 mm |
| Machining Tolerance: | GB/T19001-2016/ISO9001:2015 |
| Machining Surface Roughness: | Ra0.8 ~ 6.3 um |
| Material Standard: | GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR |
| Usage: | Used in printing machines, cleaning machines, medical equipment, garden machinery, construction machinery, electric cars, valves, forklifts, transportation equipment, and various gear reducers. |
| Quality Control: | 100% inspection before packing. |
| Manufacture Standard: | 5-8 Grade ISO1328-1997. |
Application Field
These products are widely used in various industries such as automobile, railway, construction machinery, municipal works, pipelines, petrochemical industry, mining, and electric utilities.
Testing Ability
| Dimensional | Non-Destructive Tests (N.D.T.) | Chemical & Mechanical |
| Surface Roughness Test | Dye Penetrant | Chemical analysis |
| Microscopic Measurement | Radiography (RT) | Metallography |
| 3D Scanning | Magnetic Particle (MT) | Tensile Strength |
| CMM | Ultra-Sonic (UT) | Yield Strength |
| Impact Test | Hardness Test | Elongation Rate |
| Shrinkage Rate |
FAQ
Q1: Are you a manufacturer or trade company?
A1: We are an enterprise integrating manufacturer and trade for many years in Zhejiang province, China. We also have cooperative plants for additional services such as plating and coating.
Q2: How can I get a free quotation?
A2: Please send us your drawings via Alibaba or email. Accepted file formats include PDF, DWG, STP, STEP, IGS, etc. If you don’t have drawings, we can create them based on your samples.
Q3: How do you control quality?
A3: First, all raw materials are inspected before storage. During the casting process, spectral analysis is conducted multiple times. Visual inspections are performed post-cleaning, and comprehensive QC inspections are conducted before shipment. Transactions can be secured through Alibaba’s trade assurance.
Q4: Can we have our Logo or company name printed on your products or package?
A4: Yes, your logo can be printed on products through various methods like Hot Stamping, Printing, Embossing, UV Coating, Silk-screen Printing, or Sticker.
Q5: What other products do you offer?
A5: EVER-POWER GROUP supplies a diverse range of industrial products, including agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, and more. We offer high-quality products, competitive prices, and exceptional service. Customization based on drawings and samples is available and encouraged.
All the content of the page is from the Internet, the content is only as a reference for product selection, our products are replacement parts and not original spare parts; we are not the holder of the original trademarks of the content, our products are only suitable for after-sales replacement parts and not original spare parts, our replacement parts can be perfectly adapted to the original spare parts; if you need to buy original spare parts, please contact the original factory to buy. If you want to buy original spare parts, please contact the original supplier for purchase.
Performance Characteristics of Wheel Sprocket
Wheel sprockets play a pivotal role in the transmission of mechanical power across various applications. Below are the key performance characteristics of wheel sprockets:
Durability
Wheel sprockets are designed to withstand extensive wear and tear, ensuring long-lasting performance even in demanding conditions.
Efficiency
They ensure efficient power transfer with minimal loss, contributing to the overall effectiveness of the machinery.
Compatibility
Our replacement wheel sprockets are engineered to perfectly adapt to original spare parts, maintaining seamless functionality.
Maintenance
Ease of maintenance is a crucial feature, allowing for quick replacements and minimal downtime.
Types and Characteristics of Wheel Sprocket
Wheel sprockets come in various types, each tailored for specific applications:
Simplex Sprockets
Simplex sprockets are used in single-strand chain systems and are ideal for light to moderate load applications.
Duplex Sprockets
These are utilized in double-strand chain systems, offering enhanced strength and durability for heavier loads.
Triplex Sprockets
Triplex sprockets are designed for triple-strand chain systems, providing superior load-bearing capacity for industrial machinery.
Different materials used in the manufacturing of wheel sprockets also contribute to their unique characteristics:
Steel Sprockets
Steel sprockets are known for their high strength and durability, making them suitable for heavy-duty applications.
Aluminum Sprockets
Aluminum sprockets are lightweight and resistant to corrosion, ideal for applications where weight reduction is critical.
Plastic Sprockets
Plastic sprockets offer excellent corrosion resistance and are suitable for light-load applications.
Applications of Wheel Sprocket in Various Fields
The versatility of wheel sprockets is evident across multiple industries:
Bicycles and Motorcycles
In bicycles and motorcycles, wheel sprockets are essential for the transmission of power from the pedals or engine to the wheels, ensuring smooth and efficient movement.
Automotive Industry
Wheel sprockets are integral to the timing systems in engines, ensuring the synchronization of camshaft and crankshaft operation.
Industrial Machinery
In industrial machinery, sprockets facilitate the transfer of mechanical power in conveyor systems, enhancing productivity.
Agricultural Equipment
Wheel sprockets are crucial in agricultural machinery for driving various components, such as threshers and balers.
Construction Equipment
In construction equipment, sprockets enable the efficient operation of machinery such as excavators and loaders.
Future Development Trends and Opportunities of Wheel Sprocket Products
The wheel sprocket industry is poised for significant advancements and growth. Key trends and opportunities include:
Integration of Advanced Materials
The use of advanced materials like composites and alloys will enhance the performance and longevity of wheel sprockets.
Technological Innovations
Innovations in manufacturing processes, such as 3D printing, will allow for more precise and customizable sprocket designs.
Sustainability
The focus on sustainable materials and manufacturing practices will drive the development of environmentally friendly sprockets.
Expanding Applications
The increasing adoption of automation and robotics in various industries will create new opportunities for wheel sprockets.
How to Choose a Suitable Wheel Sprocket
Selecting the right wheel sprocket involves several considerations:
Clear Requirements
Identify the specific requirements of your application, including load capacity and operational environment.
Material Selection
Choose the appropriate material based on the desired strength, weight, and corrosion resistance.
Design Optimization
Opt for sprocket designs that enhance performance and efficiency in your specific application.
Suppliers and After-Sales Service
Select reputable suppliers who offer reliable after-sales support and services.
Cost-Effectiveness
Evaluate the cost-effectiveness of the sprocket considering both the initial price and the long-term maintenance costs.
Quality Control
Ensure that the sprockets meet stringent quality standards for optimal performance and durability.
Conclusion
Wheel sprockets are indispensable components in various mechanical systems, ensuring the efficient transfer of power. Understanding their performance characteristics, types, applications, and future trends can aid in selecting the right sprocket for your needs. By considering factors such as material selection, design optimization, and supplier reliability, you can make informed decisions that enhance the longevity and efficiency of your machinery.
Author: Dream